BT OPUS OL 25, OL 25 P Service Manual 215858-040

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BT OPUS OL 25, OL 25 P Service Manual 215858-040 - Image 5

bt opus ol 25 ol 25 p service manual 215858 040 2

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BT OPUS OL 25, OL 25 P Service Manual 215858-040

$30.00

Type Of Manual: Service Manual
Manual ID: 215858-040
: Service Manual PDF
Number of Pages: 226
Size: 9.2MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OPUS OL 25, OL 25 P

1. Return To HomePage
2. Table of contents
3. Technical data – M4
3.1. Tightening torques
3.2. General tightening torques
3.3. Truck dimensions
4. Destruction instructions – M6
4.1. General
4.2. Procedure
4.3. Abbreviations
4.4. Sorting
4.5. Hoods, hatches (0340)
4.5.1. Dismantling
4.5.2. Material handling
4.6. Hoods, hatches (0340)
4.6.1. Dismantling
4.6.2. Material handling
4.7. Frame/chassis (0300) and forkframe (0380)
4.7.1. Dismantling
4.7.2. Material handling
4.8. Seat, cushions (0620)
4.8.1. Dismantling
4.8.2. Material handling
4.9. Wall/floor covering (0670)
4.9.1. Dismantling
4.9.2. Material handling
4.10. Internal fittings (0680)
4.10.1. Dismantling
4.10.2. Material handling
4.11. Driver protection (0840)
4.11.1. Dismantling
4.11.2. Material handling
4.12. Electric motors (1700)
4.12.1. Dismantling
4.12.2. Material handling
4.13. Drive assembly/gear (2550)
4.13.1. Dismantling
4.13.2. Material handling
4.14. Wheels (3500)
4.14.1. Dismantling
4.14.2. Material handling
4.15. Steering arm (4110)
4.15.1. Dismantling
4.15.2. Material handling
4.16. General electronic equipment (5100)
4.16.1. Dismantling
4.16.2. Material handling
4.17. Battery cut out connector/ contactor (5190)
4.17.1. Dismantling
4.17.2. Material handling
4.18. Extra I/O module (5730)
4.18.1. Dismantling
4.18.2. Material handling
4.19. Hydraulic unit (6100)
4.19.1. Dismantling
4.19.2. Material handling
4.20. Hydraulic lines chassis (6230) and main lift cylinders (6610)
4.20.1. Dismantling
4.20.2. Material handling
4.21. Charger adaptor (9380)
4.21.1. Dismantling
4.21.2. Material handling
4.22. Terminal on board (9410)
4.22.1. Dismantling
4.22.2. Material handling
4.23. Other extra equipment, tuck log device (9420)
4.23.1. Dismantling
4.23.2. Material handling
4.24. Other extra equipment, load support (9500)
4.24.1. Dismantling
4.24.2. Material handling
4.25. Other extra equipment, writing table (9500)
4.25.1. Dismantling
4.25.2. Material handling
4.26. Other extra equipment, writing table (9500)
4.26.1. Dismantling
4.26.2. Material handling
4.27. Other extra equipment, support (9500)
4.27.1. Dismantling
4.27.2. Material handling
4.28. Other extra equipment, collision protection (9500)
4.28.1. Dismantling
4.28.2. Material handling
4.29. Other extra equipment, working cage (9130)
4.29.1. Dismantling
4.29.2. Material handling
5. Installation and maintenance instructions – P1
5.1. Truck installation
5.1.1. Lifting the truck
5.1.2. Battery installation
5.1.3. Putting into service
5.2. Introduction, maintenance
5.2.1. Safety rules during maintenance work
5.3. Cleaning and washing
5.3.1. External cleaning
5.3.2. Cleaning the motor compartment
5.3.3. Electric components
5.4. Safe lifting
6. Maintenance, lubrication schedule – P2
6.1. Test drive
6.2. Maintenance schedule
6.3. Lubrication schedule
7. Oil and lubricant specifications – P3
8. Tools – P4
8.1. Super Seal connectors
8.2. AMP connectors
8.2.1. AMP Connectors, 040 series
8.3. Molex connectors
8.4. Other tools
9. Fork carriage – 0380
9.1. Included components
9.2. Disassembly of the fork carriage
9.3. Roller replacement
10. Electric drive motor – 1760
10.1. Included components
10.2. General
10.3. Mechanical design
10.4. Disassembly of the motor from the truck
10.5. Assembly of the motor in the truck
10.6. Service and repairs
10.6.1. Disassembly of the motor
10.6.2. Disassembly, N side
10.6.3. Disassembly, D side
10.6.4. Wearing parts
10.6.5. Cleaning
10.7. Technical data
11. Driving unit/gear – 2550
11.1. Included components
11.1.1. Technical data
11.2. Disassembly/Assembly Leakage from top cover
11.2.1. Assembly is done in reverse.
11.3. Replacing the drive axle jointing ring
11.3.1. Disassembly
11.3.2. Assembly
11.4. Replacing the wheel bolt
12. Electromagnetic brake – 3370
12.1. Included components
12.2. Disassembly
12.2.1. Inspection
12.3. Assembly
12.4. Manual release of the brake
12.5. Adjustment
12.5.1. Adjusting the play
13. Swivel wheel – 3540
13.1. General
13.2. Main component of swivel wheel
13.3. Maintenance
13.3.1. Swivel wheel height inspection
13.3.2. Swivel wheel height adjustment
13.3.3. Replacing the swivel wheel
13.3.4. Replacing the wheel
13.3.5. Replacing the wheel bearing
14. Electrical steering system – 4300
14.1. General
14.2. Electrical steering servo
14.2.1. General
14.3. Steering servo components
14.4. Adjustment
14.4.1. Reference sensor
14.4.2. Calibration
14.5. Steering unit
14.5.1. Steering unit handle
14.5.2. Steering unit controls housing
14.5.3. Steering unit base
14.6. Disassembly/assembly of buttons
14.6.1. Replacing the pushbutton/switch (Fig. 2-22 27)
14.6.2. Replacing the lifting/lowering pushbutton (Fig. 2-36)
14.6.3. Replacing the pushbutton (Fig. 2-51)
14.7. Replacing the potentiometer
14.8. Inspection and replacement of the steering units steel belt (Ergo version)
14.9. Replacing the inductive brake sensor
14.10. Replacing the viscous damper
15. Electrical systems – 5000
15.1. Electrical equipment overview
15.2. Equipment list and electrical diagram
15.2.1. Electrical wiring diagram 1 of 6
15.2.2. Electrical wiring diagram 2 of 6
15.2.3. Electrical wiring diagram 3 of 6
15.2.4. Electrical wiring diagram 4 of 6
15.2.5. Electrical wiring diagram 5 of 6
15.2.6. Electrical wiring diagram 6 of 6
15.2.7. Electric wiring diagram OL 25 P 1(7)
15.2.8. Electric wiring diagram OL 25 P 2(7)
15.2.9. Electric wiring diagram OL 25 P 3(7)
15.2.10. Electric wiring diagram OL 25 P 4(7)
15.2.11. Electric wiring diagram OL 25 P 5(7)
15.2.12. Electric wiring diagram OL 25 P 6(7)
15.2.13. Electric wiring diagram OL 25 P 7(7)
15.3. Extra I/O module
15.4. Functional description
15.4.1. Description of steering system
15.5. Speed limitation
15.6. Hour meter and battery condition
15.7. Diagnostic and troubleshooting
15.7.1. Fault codes
15.7.2. Fault code history
15.7.3. List of fault codes
15.7.4. Transistor regulator troubleshooting and error codes
15.7.5. General
15.7.6. Transistor regulator errors
15.7.7. Resetting errors
15.7.8. Safety
15.7.9. Built-in Test Function
15.7.10. Display test mode
15.8. Part numbers
15.9. Parameters
15.9.1. General
15.9.2. Viewing parameters -CAN key not connected
15.9.3. Viewing parameters -CAN key connected
15.9.4. Setting Driver parameters
15.9.5. Setting Service parameters
15.9.6. List of Driver parameters
15.9.7. Description of Driver parameter
15.9.8. List of Service parameters
15.9.9. Description of Service parameter
15.10. Technical specifications – Curtis 1243
16. Hydraulic system – 6000
16.1. OL 25
16.1.1. General
16.1.2. Hydraulic drawing and symbol list
16.1.3. Adjustments
16.1.4. Tools
16.2. OL 25 P
16.2.1. General
16.2.2. Hydraulic drawing and symbol list
16.2.3. Description
16.2.4. Adjustments
16.2.5. Tools
17. Main lift chain system OL 25 P – 7120
17.1. General
17.2. Checking the chain setting
17.3. Chain inspection
17.3.1. Noise
17.3.2. Surface rust
17.3.3. Rusty links
17.3.4. Stiff links
17.3.5. Bolt rotation
17.3.6. Loose bolts
17.3.7. Outline wear
17.3.8. Stretching
17.3.9. Damage
17.3.10. Damaged discs
17.3.11. Damaged bolts
17.3.12. Dirty chain
17.4. Cleaning
17.5. Lubrication
18. Control/computer equipment – 8700
18.1. General
18.2. Connection
18.3. Layout
18.3.1. Main program screen
18.3.2. Nodes
18.3.3. Icons
18.3.4. Tool buttons and menu bar
18.3.5. Information window
18.3.6. Status bar
18.4. Connection function
18.5. Disconnection function
18.6. Downloading program function
18.6.1. Normal downloading (truck with key)
18.6.2. Normal downloading (truck with keypad)
18.6.3. Emergency downloading (truck with keypad)
18.6.4. Downloading in old versions of logic card
18.6.5. Emergency downloading (truck with keypad)
18.7. Truck report function
18.8. Parameters function
18.9. Diagnostics function
18.9.1. Representation of signal colours
18.9.2. Tiller arm tab
18.9.3. Drive Controller tab
18.9.4. EPS tab (only OL 20 / 25)
18.10. Other menu functions
18.10.1. Save to file
18.10.2. Download from file
18.10.3. Reset CAN adapter
18.10.4. Delete error code log
18.10.5. Reset hour meter
18.10.6. Read error code log
18.10.7. Adjust date and time
18.10.8. Adjusting the hour meter on older cards
18.10.9. Help
18.10.10. Exit
18.11. Specifications
18.12. Installation
18.12.1. Installation on a PC with Windows 95/98
18.12.2. Installation on a PC with Windows XP/2000
18.12.3. Installation on a PC with Windows NT
18.12.4. In case of communication problems with CAN
18.12.5. To uninstall
19. Operators cabin, cabin lifting OL 25 P – 9130
19.1. General
19.2. Operator cabin details
19.3. Adjustment
19.4. Outer side guide

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