BT LRE200 Service Manual 243960-040
BT LRE200 Service Manual 243960-040 - Image 2
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BT LRE200 Service Manual 243960-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 243960-040
  • : Service Manual PDF
  • Number of Pages: 112
  • Size: 5.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • LRE200
  • 1. Table of contents
  • 2. General truck information
  • 2.1. Technical data
  • 2.2. General tightening torques
  • 2.2.1. Galvanised, non-oiled bolts
  • 2.2.2. Untreated, oiled bolts
  • 3. Maintenance
  • 3.1. General
  • 3.2. Safety regulations for maintenance work
  • 3.3. Cleaning and washing
  • 3.3.1. Cleaning the exterior
  • 3.3.2. Cleaning the motor compartment
  • 3.3.3. Electrical components
  • 3.4. Safe lifting
  • 3.5. Maintenance Schedule
  • 3.6. Lubrication chart
  • 3.7. Oil and grease specification
  • 4. Tools
  • 4.1. Super Seal connector
  • 4.2. AMP connectors
  • 4.3. AMP microtimer
  • 4.4. Other tools
  • 5. Drive transmission – 2550
  • 5.1. General
  • 5.2. Technical data
  • 5.3. Transmission components
  • 5.4. Dismantled transmission
  • 5.5. Removal/refitting
  • 5.5.1. Dismantling the drive assembly from the truck
  • 5.5.2. Refitting the drive assembly in the truck
  • 5.6. Oil check and oil change
  • 5.6.1. Checking and refilling the oil
  • 5.6.2. Changing the Oil
  • 5.7. Replacing the drive shaft gasket
  • 5.7.1. Removal
  • 5.7.2. Assembly
  • 5.8. Leakage from the upper cover
  • 5.9. Leakage from the lower cover
  • 5.10. Replacing wheel bolts
  • 6. Brake – 3100
  • 6.1. General
  • 6.2. Brake hydraulic diagram
  • 6.3. Main brake cylinder
  • 6.4. Removal
  • 6.5. Replacement of piston rod seal and spring in main brake cylinder
  • 6.6. Assembly
  • 6.7. Bleeding the brake system
  • 6.8. Drum brake
  • 6.9. Removal
  • 6.10. Assembly
  • 6.11. Bleeding the brake system
  • 7. Drive wheel – 3530
  • 7.1. General
  • 7.2. Dismantling the drive wheel
  • 7.3. Assembling the drive wheel
  • 8. Castor wheel – 3540
  • 8.1. General
  • 8.2. Castor wheel main components
  • 8.3. Replacing castor wheels
  • 8.3.1. Removing the castor wheel assembly
  • 8.3.2. Fitting the castor wheel assembly
  • 8.4. Replacing wheels
  • 8.4.1. Removal
  • 8.4.2. Assembly
  • 8.5. Replacing wheel bearings
  • 9. Electric Wheel Steering – 4300
  • 9.1. General
  • 9.2. Regulator A3
  • 9.2.1. Short connections
  • 9.2.1.1. Connection K1
  • 9.2.1.2. Connection K2
  • 9.2.2. LED indications and diagnostics
  • 9.2.3. Adjusting the dip switches
  • 9.2.3.1. Current limiting
  • 9.2.3.2. IR compensation
  • 9.2.3.3. Sensitivity
  • 9.3. Adjusting the steering chain
  • 9.4. Removing/fitting the steering motor
  • 9.4.1. Removal
  • 9.4.2. Assembly
  • 9.5. Replacing the steering generator
  • 9.5.1. Removal
  • 9.5.2. Assembly
  • 10. Electrical system – 5000
  • 10.1. Symbols
  • 10.2. Components
  • 10.3. Wiring diagram
  • 10.4. Functional description
  • 10.4.1. Key in Position 0
  • 10.4.2. Starting
  • 10.4.3. Parking brake
  • 10.4.4. Driving forwards/reverse
  • 10.4.5. Running Speed
  • 10.4.6. Steering
  • 10.4.7. Fork lift
  • 10.4.8. Fork lowering
  • 10.4.9. Battery monitor/hour meter
  • 10.5. Battery monitor/hour meter
  • 10.5.1. Voltage
  • 10.5.1.1. Connector rated voltage and rated current
  • 10.5.1.2. Memory retention
  • 10.5.2. Battery monitor
  • 10.5.3. Adjusting the discharge
  • 10.5.4. Resetting
  • 10.5.5. Ignition key
  • 10.5.6. Hour meter
  • 10.6. Troubleshooting, battery monitor
  • 10.6.1. No resetting of instruments
  • 10.6.2. Always reset after power failure
  • 10.6.3. No discharge – the instruments reading does not drop
  • 10.6.4. No breaking to the lift
  • 10.6.5. No lift
  • 10.6.6. Premature breaking of the lift
  • 10.6.7. LEDs do not light
  • 10.7. Troubleshooting, hour meter
  • 10.7.1. No display
  • 10.7.2. Hour glass not flashing
  • 10.7.3. Hour glass flashing continuously
  • 10.8. Transistor regulator PUB24350 CD1
  • 10.8.1. Motor circuits
  • 10.8.2. Control circuits
  • 10.8.3. Technical data
  • 10.8.4. LED indicators
  • 10.8.5. Maintenance
  • 10.8.6. Safety
  • 10.8.7. Cleaning
  • 10.8.8. Testing the transistor units safety circuit
  • 10.8.8.1. Test method
  • 10.9. Time relay
  • 10.9.1. Wiring diagram and list of symbols
  • 10.9.2. Functional description
  • 10.9.3. Basic settings
  • 10.10. Electronic card
  • 11. Hydraulic System – 6000
  • 11.1. General
  • 11.2. Hydraulics diagram
  • 11.2.1. List of symbols
  • 11.3. Main components
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