BT OPUS OSE100W, OSE100 Service Manual 228588-040

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BT OPUS OSE100W, OSE100 Service Manual 228588-040

$30.00

Type Of Manual: Service Manual
Manual ID: 228588-040
: Service Manual PDF
Number of Pages: 206
Size: 8.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OPUS OSE100W, OSE100

1. Return To HomePage
2. Technical data
2.1. Tightening torques
2.2. General tightening torques
3. Maintenance
3.1. Safety rules during maintenance work
3.2. Cleaning and washing
3.2.1. External cleaning
3.2.2. Cleaning the motor compartment
3.2.3. Electric components
3.3. Safe lifting
3.4. Lifting the truck
3.5. Maintenance schedule
3.6. Lubrication schedule
3.7. Oil and lubricant specifications
4. Tools
4.1. Super Seal connectors
4.2. AMP connectors
4.2.1. AMP Connectors, 040 series
4.2.2. AMP connectors CPC
4.3. Molex connectors
4.4. Grease guns
4.5. Other tools
5. Electric drive motor – 1760
5.1. General
5.2. Mechanical design
5.3. Disassembly of the motor from the truck
5.4. Assembly of the motor in the truck
5.5. Service and repairs
5.5.1. Disassembly of the motor
5.5.2. Disassembly, N side
5.5.3. Disassembly, D side
5.5.4. Wearing parts
5.5.5. Cleaning
6. Driving unit/gear – 2550
6.1. Included components
6.2. Disassembly/Assembly Leakage from top cover
6.2.1. Assembly is done in reverse.
6.3. Replacing the drive axle jointing ring
6.3.1. Disassembly
6.3.2. Assembly
6.4. Replacing the wheel bolt
7. Electromagnetic brake – 3370
7.1. Included components
7.2. Disassembly
7.2.1. Inspection
7.3. Assembly
7.4. Manual release of the brake
7.5. Adjustment
7.5.1. Adjusting the play
8. Support wheels – 3500
8.1. Main components
8.1.1. Replacing the wheel
8.1.1.1. Disassembly
8.1.1.2. Assembly
8.1.2. Replacing the wheel bearings
9. Electrical steering system – 4300
9.1. General
9.1.1. Electrical steering servo
9.2. Component overview
9.3. Adjustment
9.3.1. Reference sensor
9.3.2. Calibration
9.3.2.1. Parameter 36
9.3.2.2. Parameter 37
9.4. Disassembly/assembly of pushbuttons
9.4.1. Replacing the hornbutton/switch
9.4.2. Replacing the lifting/lowering pushbutton
9.4.3. Replacing the pushbutton
9.5. Replacing the potentiometer
9.6. Replacing the inductive brake sensor
9.7. Replacing the viscous damper
10. Electrical systems – 5000
10.1. General
10.1.1. Software/hardware order numbers
10.1.2. Nomenclature
10.2. Electrical equipment overview
10.2.1. Electric component overview
10.3. Electrical wiring diagram
10.3.1. Symbol list
10.3.2. Overview
10.3.3. Detailed wiring diagram
10.4. Functional description
10.4.1. Description of steering system
10.4.2. Spider expansion unit (SEU)
10.4.3. Speed limitation
10.4.4. Hour meter and battery condition
10.4.5. TLS – Truck log system (optional)
10.4.5.1. General
10.4.5.2. Registration
10.4.5.3. Logging in/out SD16
10.4.5.4. Logging in/out S16
10.4.5.5. Collision sensor
10.4.5.6. Settings
10.4.6. ID unit (optional)
10.4.6.1. General
10.4.6.2. Installation
10.4.6.3. Settings
10.5. Parameters adjustments
10.5.1. General
10.5.2. Displaying parameters – without the CAN service key
10.5.3. Adjusting operator parameters – without the CAN service key
10.5.4. Displaying changing parameters – CAN service key connected
10.5.4.1. Changing a parameter
10.5.5. List of operator parameters
10.5.6. Description of operator parameters
10.5.6.1. 1 – Speed, Fork direction
10.5.6.2. 2 – Speed, Drive wheel direction
10.5.6.3. 3 – Acceleration
10.5.6.4. 4 – Neutral braking force
10.5.6.5. 5 – Travel speed, cabin > 0.5 m
10.5.6.6. 6 – Travel speed, walking at side
10.5.6.7. 7 – Neutral braking, walking at side
10.5.7. List of Service parameters
10.5.8. Description of Service parameter
10.5.8.1. 10 – PIN code
10.5.8.2. To enter a new PIN-code
10.5.8.3. To remove an existing PIN-code
10.5.8.4. 11 – Reverse braking force
10.5.8.5. 14 – Creep speed
10.5.8.6. 15 – Non-configurable options
10.5.8.7. Setting Non-configurable options
10.5.8.8. 16 – Configurable option 1
10.5.8.9. 17 – Configurable option 2
10.5.8.10. 19 – Configurable option 4
10.5.8.11. 20 – Hour meter selection
10.5.8.12. 21 – Battery size
10.5.8.13. 22 – Machine type
10.5.8.14. 23 – Function selection
10.5.8.15. 24 – Special request
10.5.8.16. 25 – Service interval
10.5.8.17. 28 – Button selection
10.5.8.18. 35 – Automatic log-off
10.5.8.19. 36 – Steer servo calibration
10.5.8.20. 37 – Steering offset
10.5.8.21. 39 – Log-in method operator parameter access
10.5.8.22. Extended keypad – General
10.5.8.23. Extended keypad – Programming
10.5.9. Configurable Option parameters
10.5.9.1. General
10.5.9.2. Parameter 16 to 19 configurable options
10.5.9.3. Setting Configurable options
10.6. Diagnostic and troubleshooting
10.6.1. General
10.6.2. Fault code history
10.6.3. List of fault codes
10.6.4. Transistor regulator troubleshooting and error codes
10.6.4.1. General
10.6.4.2. Transistor regulator errors
10.6.4.3. Resetting errors
10.6.5. Built-in Test Function
10.6.5.1. Digital inputs/outputs test mode
10.6.6. Transistor regulator inputs
10.6.6.1. Transistor regulator outputs
10.6.6.2. Digital input of logic card A2
10.6.6.3. Digital input/output to expansion unit A36
10.6.6.4. Digital input/output to expansion unit A36 (Option)
10.6.6.5. Extra functions
10.6.7. Display test mode
10.7. Technical specifications – Curtis 1243
11. Hydraulic system – 6000
11.1. OSE100W
11.1.1. General
11.1.2. Hydraulic drawing and symbol list
11.1.2.1. Symbol list
11.1.3. Description
11.1.3.1. Lowering
11.1.3.2. Operating pressure
11.1.3.3. Relief valve
11.1.3.4. Pressure sensor
11.2. OSE100
11.2.1. General
11.2.2. Hydraulic drawing and symbol list
11.2.2.1. Symbol list
11.2.3. Description
11.2.3.1. Cabin lifting
11.2.3.2. Cabin lowering
11.2.3.3. Initial forks
11.2.3.4. Initial forks lowering
11.2.3.5. Operating pressure
11.2.3.6. Relief valve
11.2.3.7. Check valve for the cabin / forks cylinders (3)
11.2.3.8. Pressure sensors, B10/B11
11.3. Adjustments
11.3.1. Adjusting the pressure limiting valve
12. Main lift chain system – 7120
12.1. General
12.2. Checking the chain setting
12.3. Chain inspection
12.3.1. Noise
12.3.2. Surface rust
12.3.3. Rusty links
12.3.4. Stiff links
12.3.5. Bolt rotation
12.3.6. Loose bolts
12.3.7. Outline wear
12.3.8. Stretching
12.3.9. Damage
12.3.10. Damaged discs
12.3.11. Damaged bolts
12.3.12. Dirty chain
12.4. Cleaning
12.5. Lubrication
13. Fork carriage – 7420
13.1. Included components
13.2. Dismounting of the mast carriage.
13.3. Adjusting the play
13.4. Roller replacement
13.5. Dismounting of the initial fork carriage.
14. TruckCom
14.1. General
14.2. Connection
14.3. Layout
14.3.1. Main program screen
14.3.2. Nodes
14.3.3. Icons
14.3.4. Tool buttons and menu bar
14.3.5. Information window
14.3.6. Status bar
14.4. Connection function
14.5. Disconnection function
14.6. Downloading program function
14.6.1. Normal downloading (truck with key)
14.6.2. Normal downloading (truck with keypad)
14.6.3. Emergency downloading (truck with keypad)
14.6.4. Emergency downloading (truck with keypad)
14.6.5. Downloading in old versions of logic card
14.7. Truck report function
14.8. Parameters function
14.9. Diagnostics function
14.9.1. Representation of signal colours
14.9.2. Tiller arm tab
14.9.3. Drive Controller tab (transistor regulator driving)
14.9.4. Pump controller tab (transistor regulator pump)
14.9.5. EPS (steering servo tab)
14.9.6. SEU tab (Extra I/O module)
14.10. Other menu functions
14.10.1. Save to file
14.10.2. Download from file
14.10.3. Reset CAN adapter
14.10.4. Delete error code log
14.10.5. Reset hour meter
14.10.6. Read error code log
14.10.7. Adjust date and time
14.10.8. Adjusting the hour meter on older cards
14.10.9. Help
14.10.9.1. About the TruckCom application
14.10.10. Exit
14.11. Specifications
14.12. Installation
14.12.1. Installation on a PC with Windows 95/98
14.12.2. Installation on a PC with Windows XP/ 2000
14.12.2.1. Changes in Windows control panel
14.12.3. Installation on a PC with Windows NT
14.12.4. In case of communication problems with CAN
14.12.5. To uninstall
15. Destruction instructions
15.1. General
15.2. Procedure
15.3. Abbreviations
15.4. Sorting
15.5. Hoods, hatches (0340)
15.5.1. Dismantling
15.5.2. Material handling
15.6. Hoods, hatches (0340)
15.6.1. Dismantling
15.6.2. Material handling
15.7. Seat, cushions (0620)
15.7.1. Dismantling
15.7.2. Material handling
15.8. Wall/floor covering (0670)
15.8.1. Dismantling
15.8.2. Material handling
15.9. Electric motors (1700)
15.9.1. Dismantling
15.9.2. Material handling
15.10. Drive assembly/gear (2550)
15.10.1. Dismantling
15.10.2. Material handling
15.11. Wheels (3500)
15.11.1. Dismantling
15.11.2. Material handling
15.12. Steering arm (4110)
15.12.1. Dismantling
15.12.2. Material handling
15.13. General electronic equipment (5100)
15.13.1. Dismantling
15.13.2. Material handling
15.14. Battery cut out connector/ contactor (5190)
15.14.1. Dismantling
15.14.2. Material handling
15.15. Expansion unit SEU(5730)
15.15.1. Dismantling
15.15.2. Material handling
15.16. Hydraulic unit (6100)
15.16.1. Dismantling
15.16.2. Material handling
15.17. Hydraulic lines chassis (6230) and main lift cylinders (6610)
15.17.1. Dismantling
15.17.2. Material handling
15.18. Frame/chassis (7420)
15.18.1. Dismantling
15.18.2. Material handling
15.19. Charger adaptor (9380)
15.19.1. Dismantling
15.19.2. Material handling
15.20. Other extra equipment, truck log device (9420)
15.20.1. Dismantling
15.20.2. Material handling
15.21. Other extra equipment, writing table (9500)
15.21.1. Dismantling
15.21.2. Material handling

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