Toro Multi Pro 5800 (S.N 316000001 & up) Service Repair Manual

Description

Table of Content – Multi Pro 5800 (S.N 316000001 & up)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine
• Specifications
• General Information
• Operator’s Manual
• Kubota Workshop Manual
• Adjustments
• Adjust Throttle Cable
• Service and Repairs
• Fuel System
• Air Cleaner
• Exhaust System
• Radiator
• Engine
• Flywheel Coupler
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E3B SERIES
• 4 – Kubota Gasoline Engine
• Specifications
• General Information
• Operator’s Manual
• Kubota Workshop and Troubleshooting Manuals
• Kubota Gasoline Engine
• Kubota Gasoline Engine Electronic Control Module (ECM)
• Service and Repairs
• Fuel Tank
• Evaporative Control System (machine serial numbers above 405700000)
• Air Cleaner
• Exhaust System
• Radiator
• Engine
• Flywheel Coupler
• KUBOTA WORKSHOP MANUAL,GASOLINE ENGINE WG1605−G−E3
• KUBOTA DIAGNOSIS MANUAL − ECM SYSTEM,GASOLINE ENGINE WG1605−G−E3
• 5 – Hydraulic System
• Specifications
• General Information
• Operator’s Manual
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Hydraulic Schematics
• Hydraulic Flow Circuits
• Traction Circuit
• Steering Circuit (serial numbers below 405700000)
• Spray Pump Drive Circuit
• Spray Boom Lift Circuit
• Special Tools
• Hydraulic Pressure Test Kit
• 15 GPM Hydraulic Tester Kit (Pressure and Flow)
• 40 GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Hose Kit
• High Flow Hydraulic Filter Kit
• O-Ring Kit
• Hydraulic Test Fitting Kit
• Remote Starter Switch
• Troubleshooting
• Testing
• Traction Circuit – Charge Pressure Test
• Traction Circuit – Charge Pump Flow Test
• Traction Circuit – Wheel Motor Efficiency Test
• Traction Circuit – Traction (Piston) Pump Flow and Relief Pressure Test
• Steering, Boom Lift Circuit – Gear Pump P2 Flow and Circuit Relief Pressure Test (Using Tester with Flow Meter and Pressure…
• Steering, Boom Lift Circuit – Steering Control Valve and Steering Cylinder Test
• Steering, Boom Lift Circuit – Boom Lift Cylinder Internal Leakage Test
• Spray Pump Circuit – Gear Pump P1 Flow Test (Using Tester with Flow Meter and Pressure Gauge)
• Adjustments
• Adjust Traction Pedal for Neutral
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Priming Hydraulic Pumps
• Flush Hydraulic System
• Filtering Closed−Loop Traction Circuit
• Charging Hydraulic System
• Gear Pump
• Gear Pump Service
• Traction (Piston) Pump
• Traction (Piston) Pump Service
• Wheel Motors
• Wheel Motor Service
• Spray Pump Drive Motor and Control Manifold Assembly
• Spray Pump Drive Motor Service
• Spray Pump Control Manifold Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Boom Lift Manifold
• Boom Lift Manifold Service
• Boom Lift Cylinders
• Boom Lift Cylinder Service
• Oil Cooler
• Hydraulic Reservoir
• Electrohydraulic In-line (EHi) Steering Valve (Optional AutoSteer Kit)
• Electrohydraulic In-line (EHI) Steering Valve Service (Optional AutoSteer Kit)
• EATON MODEL 72400 SERVO CONTROLLEDPISTON PUMP REPAIR INFORMATION
• EATON MODEL 74318 and 74348 PISTON MOTORS: FIXED DISPLACEMENT, VALVE PLATE DESIGN REPAIR INFORMATION
• PARKER TORQLINK SERVICE PROCEDURE
• DANFOSS STEERING UNIT TYPE OSPM SERVICEMANUAL
• DANFOSS EHi STEERING VALVE Service Repair Manual
• 6 – Electrical System
• General Information
• Operator’s Manual
• Toro Electronic Controller (TEC)
• Kubota Gasoline Engine Electronic Control Unit (ECU)
• Kubota Engine Electrical Components
• CAN-bus Communications
• Electrical Drawings
• Special Tools
• Multimeter
• Dielectric Gel
• Terminal Protector
• Battery Hydrometer
• Traction Speed Sensor Test Harness
• Flow Meter Sensor Test Harness
• InfoCenter Display
• InfoCenter Display ScreensExcelaRate Spray System
• InfoCenter Display ScreensGeoLink Spray System
• Splash Screen
• Operator’s Information
• Spray Areas
• Main Menu
• Set Rates
• Settings
• Calibration
• Service
• Diagnostics
• About
• Troubleshooting
• Starting Problems
• General Operation Problems
• Operator Advisories
• Using the InfoCenter Display for Troubleshooting
• Machine Faults
• Engine Faults (Gasoline Engines Only)
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test (Diesel Engine Only)
• Check Operation of Interlock Switches
• Adjustments
• Brake Pedal Switch
• Steering Position Sensor (Optional AutoSteer)
• Component Testing
• Fusible Links
• Fuses
• Engine Fuses (Gasoline Engines Only)
• Toro Electronic Controller (TEC)
• PVED-CLS Controller (Optional AutoSteer)
• Ignition Switch
• Indicator Lights (Diesel Engines Only)
• Headlight Switch (Standard)
• Spray-Mode Switch (ExcelaRate Spray Systems Only)
• Application-Rate Switch (machines without GeoLink Spray System)
• Road Switch (Optional AutoSteer)
• Speed-Lock Switch
• Boom Lift Switches
• Spray Pump Enable and Agitation Switches
• Master Boom (Spray Enable) Switch
• Remote Engage Switch (Optional AutoSteer)
• Boom Control Switches
• Speed Lock Coil
• Brake Pedal Switch
• Relays with Four (4) Terminals
• Relays with Five (5) Terminals
• Engine Relays (Gasoline Engines Only)
• Traction Speed Sensor
• Hydraulic Valve Solenoid Coils
• Neutral Switch
• Fuel Run, Stop Solenoid (Diesel Engines Only)
• Glow Plug Controller (Diesel Engines Only)
• Fuel Pump (Gasoline Engines Only)
• Fuel Pump (Diesel Engines Only)
• Fuel Level Sender (Gasoline Engines Only)
• Fuel Level Sender (Diesel Engines Only)
• Coolant Temperature Sender
• Oil Pressure Switch
• CAN-bus Terminator Resistors
• Diode Assemblies
• Resistor Assemblies
• Spray System Valve Actuators
• Operator Seat Switch
• Audible Alarm
• Throttle Assembly (Gasoline Engines Only)
• Flow Meter Sensor
• Pressure Transducer
• Horn Button (Optional)
• Tank Clean Rinse Pump Switch (Optional)
• Foam Marker ON, OFF Switch (Optional)
• Foam Marker Control Switch (Optional)
• Electric Hose Reel Motor Switch (Optional)
• Electric Hose Reel Rate Switch (Optional)
• Road Headlight Switch (Optional)
• Hazard Light Switch (Optional)
• Service and Repairs
• Headlights
• Traction Speed Sensor
• Flow Meter Sensor
• Speed Lock Coil
• Battery Storage
• Battery Care
• Battery Service
• 7 – ExcelaRate Spray System
• Specifications
• General Information
• User Manuals
• Precautions Concerning Chemicals Used in Spray System
• Precautions for Removing or Adjusting Spray System Components
• Special Tools
• Quick Check Catch Jug – 64 oz (946 ml)
• ExcelaRate Spray System Diagram
• ExcelaRate Spray System Operation
• InfoCenter Display
• InfoCenter Display ScreensExcelaRate Spray System
• Splash Screen
• Operator’s Information
• Spray Areas
• Main Menu
• Set Rates
• Settings
• Calibration
• Service
• Diagnostics
• About
• Troubleshooting
• Spray System Problems
• Operator Advisories
• Using the InfoCenter Display for Troubleshooting
• Machine Faults
• Service and Repairs
• Spray System Components
• Spray Pump
• Spray Pump Service
• Pressure Relief Valve
• Spray Control Manifold Assembly
• Agitation Valve Assembly
• Boom Section Valve Assembly
• Boom Section Valve and Agitation Valve Service
• Agitation Bypass Valve Service
• Boom Section Bypass Valve Service
• Boom Section Bypass Shut-Off Valve and Agitation Throttle Valve Service
• Flow Meter
• Flow Meter Service
• Suction Line
• Agitation Line
• Drain Line
• Turret Bodies
• Turret Body Service
• Nozzle Flow Meter (Optional NozzAlert Nozzle Sensing System)
• Spray Boom Hinge
• Spray Tank
• 8 – GeoLink Spray System
• Calibrating the AutoSteer Steering System Components (Optional) 56
• Specifications
• General Information
• User Manuals
• GeoLink Spray System Service and Support
• Precautions Concerning Chemicals Used in Spray System
• Precautions for Removing or Adjusting Spray System Components
• GeoLink Terminology
• Special Tools
• Quick Check Catch Jug – 64 oz (946 ml)
• GeoLink Spray System Diagram
• GeoLink Spray System Operation
• GeoLink Components
• X25 and X30 Control Console Screens
• Operation Screen
• Setup Screen
• InfoCenter Display
• InfoCenter Display ScreensGeoLink Spray System
• Splash Screen
• Operator’s Information
• Main Menu
• Settings
• Service
• Diagnostics
• About
• Troubleshooting
• Automatic Section Control Override
• Remote Assistance (X30 Consoles Only)
• X25 or X30 Control Console Error Messages
• Crash Reports
• Guidance and Rate Management System
• Operator Advisories (InfoCenter Display)
• Using the InfoCenter Display for Troubleshooting
• Machine Faults (InfoCenter Display)
• AutoSteer Faults (Optional AutoSteer Only)
• Product Handling System
• Adjustments
• Compass Calibration
• Flow Meter Calibration
• Calibrating the AutoSteer Steering System Components (Optional)
• Service and Repairs
• GPS Antenna (AGI-4)
• Modem (machines with RTK correction)
• Inertial Measurement Unit (IMU) (machines with RTK correction)
• Automatic Section Controller (ASC-10)
• X25 or X30 Control Console
• CAN-bus Terminator Resistors
• Fuses
• Material Handling “Wet” Components
• Spray Pump
• Spray Pump Service
• Pressure Relief Valve
• Spray Control Manifold Assembly
• Agitation Valve Assembly
• Nozzle Valve Assembly
• Nozzle Valve and Agitation Valve Service
• Agitation Bypass Valve Service
• Agitation Throttle Valve Service
• Flow Meter
• Flow Meter Service
• Suction Line
• Agitation Line
• Drain Line
• Turret Bodies
• Turret Body Service
• Nozzle Flow Meter (Optional NozzAlert Nozzle Sensing System)
• Spray Boom Hinge
• Spray Tank
• 9 – Chassis
• Specifications
• General Information
• Operator’s Manual
• Adjustments
• Planetary Drive Assembly Endplay (OPH-2 series planetary drives)
• Service and Repairs
• Undercarriage Shrouds
• Wheel Assemblies
• Tie Rod
• Front Wheel Hubs
• Front Spindles
• Front Suspension
• Planetary Drive Assembly
• OPH-2 Series Planetary Drive Service
• VA02 Series Planetary Drive Service
• Brake Cables
• Brake Assembly
• Brake Inspection and Repair
• Seats
• Console Assembly
• 10 – Ultra Sonic Boom Kit (Optional)
• General Information
• Installation Instructions
• Parts Catalog
• System Configuration
• CAN-bus Communications
• Precautions Concerning Chemicals Used in Spray System
• Precautions for Removing or Adjusting Spray System Components
• Hydraulic Schematic
• Electrical Schematic
• Ultra Sonic Boom System Operation
• Sprayer Operation on Level Turf
• Downward Slope in Turf Encountered
• Rise in Turf Encountered
• Boom Level Changed by Operator During Automatic Operation
• Manual Boom Operation
• Troubleshooting
• Ultra Sonic Boom Light
• Ultra Sonic Boom Calibration
• Troubleshooting Chart
• Service and Repairs
• Ultra Sonic Boom Fuses
• Ultra Sonic Boom Switch
• Sonic Sensors
• Toro Electronic Controller (TEC)
• CAN-bus Termination Resistors
• Ultra Sonic Boom Lift Manifold Service
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic – Multi Pro 5800 (serial numbers 316000000 to 400699413)
• Hydraulic Schematic – Multi Pro 5800 (serial numbers 400966414 to 405699999)
• Hydraulic Schematic – Multi Pro 5800 (serial numbers above 405700000)
• Hydraulic Schematic – Multi Pro 5800 (serial numbers above 405700000) with AutoSteer (Optional)
• Electrical Schematic – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
• Electrical Schematic – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
• Electrical Schematic – Multi Pro 5800-D (serial numbers above 40346000)
• Electrical Schematic – Multi Pro 5800-D (serial numbers above 40346000)
• Electrical Schematic – Multi Pro 5800-G (serial numbers 316000000 to 403460000)
• Electrical Schematic – Multi Pro 5800-G (serial numbers 316000000 to 403460000)
• Electrical Schematic – Multi Pro 5800-G (serial numbers above 40346000)
• Electrical Schematic – Multi Pro 5800-G (serial numbers above 40346000)
• Electrical Schematic – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
• Electrical Schematic – Ultra Sonic Boom Kit (Optional)
• Front Wire Harness Drawing – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
• Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
• Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers 316000000 to 403460000)
• Front Wire Harness Drawing – Multi Pro 5800-D (serial numbers above 403460000)
• Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers above 403460000)
• Front Wire Harness Diagram – Multi Pro 5800-D (serial numbers above 403460000)
• Front Wire Harness Drawing – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
• Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
• Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers 316000000 to 403445000)
• Front Wire Harness Drawing – Multi Pro 5800-G (serial numbers above 403445000)
• Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers above 403445000)
• Front Wire Harness Diagram – Multi Pro 5800-G (serial numbers above 403445000)
• Rear Wire Harness Drawing – Multi Pro 5800 (serial numbers above 316000000)
• Rear Wire Harness Diagram – Multi Pro 5800 (serial numbers above 316000000)
• Rear Wire Harness Drawing – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
• Rear Wire Harness Diagram – Multi Pro 5800 (serial numbers above 316000000) with GeoLink Spray System (Optional)
• Wire Harness Drawing – AutoSteer Kit (Optional)
• Wire Harness Diagram – AutoSteer Kit (Optional)
• Wire Harness Drawing – Ultra Sonic Boom Kit (Optional)
• Wire Harness Diagram – Ultra Sonic Boom Kit (Optional)
• Main Wire Harness – NozzAlert Nozzle Sensing System (Optional)
• Center Section Wire Harness – NozzAlert Nozzle Sensing System (Optional)
• Right Boom Wire Harness – NozzAlert Nozzle Sensing System (Optional)
• Left Boom Wire Harness – NozzAlert Nozzle Sensing System (Optional)