Caterpillar EP10CB-35CB Lift Trucks Operation and Maintenance Manual OCFEM-M22C0-200

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Caterpillar EP10CB-35CB Lift Trucks Operation and Maintenance Manual OCFEM-M22C0-200

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: OCFEM-M22C0-200
Number of Pages: 230
Size: 29.7MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- EP10CB, EP15CB, EP18CB, EP20CB, EP25CB, EP20LCB, EP25LCB, EP30CB, EP35CB

1. INTRODUCTION
2. CONTENTS
3. READ FIRST
3.1. Read first
3.2. For the manager
3.2.1. Qualification for operating
3.2.1.1. Handling a new truck
3.2.1.2. Warranty and after-sales service
3.2.1.3. About inspection
3.2.1.4. Enforce periodic replacement of regular replacement parts
3.2.1.5. Genuine parts
3.3. Regarding the operation manual
3.3.1. How to read this manual
3.3.1.1. Special considerations in this manual
3.3.1.2. Description of posted truck
3.3.1.3. Attachment
4. FOR SAFE AND COMFORTABLE OPERATION
4.1. Before starting to use
4.1.1. Perform pre-operation inspection (Daily inspection)
4.2. For managers (Operator should read also)
4.2.1. Appointment of operator
4.2.1.1. Plan, Working place
4.2.1.2. Main use / non-use
4.2.1.3. About the truck
4.2.1.4. About load to handle
4.2.1.5. About inspection
4.2.1.6. Transportation of truck by trailer
4.2.1.7. Fixing method when transferring trucks
4.3. Precautions when traveling
4.4. Precautions for load handling
4.5. Stop, Parking
4.6. Precautions for inspection
4.7. To prevent truck fires
4.8. In case of emergency
4.8.1. In case the brakes do not work
4.8.2. When the forks stops going down
4.8.3. In case of emergency
4.9. To prevent tipping over
4.9.1. Characteristics of a truck (Center of gravity, stability)
4.9.1.1. Maintain truck balance
4.9.1.2. Determine the center of gravity of your load
4.9.1.3. Change in the center of gravity position (Understand the composite center of gravity position)
4.9.1.4. Center of gravity stability area (Center of gravity triangle)
4.9.1.5. Maximum loading capacity
4.9.1.6. Factors affecting the stability of trucks
4.10. Danger / Warning / Caution and instruction labels
4.10.1. Danger / Warning / Caution labels
4.10.1.1. Do not jump off the truck when tipping over (①)
4.10.1.2. Caught by mast moving (②)
4.10.1.3. Be careful with pinch fingers (③)
4.10.1.4. Handling of the battery (④)
4.10.1.5. No entry (⑤)
4.10.1.6. Precautions for use (⑥)
4.10.1.7. Precautions when charging (⑦)
4.10.1.8. Beware of electric shock (⑧)
4.10.1.9. Precautions to prevent battery dropout (⑨)
4.10.1.10. For safety notice following warnings (⑩)
4.10.1.11. Headguard, backrest (⑪)
4.10.1.12. Parking brake (⑫)
4.10.1.13. Alarm must sound (⑬)
4.10.1.14. Replace seat (⑭)
4.10.1.15. Attention to matching rim (1.0 to 1.8 ton pneumatic tire only) (⑮)
4.10.1.16. Attention to battery side loading Option (⑯)
4.10.1.17. Attention of laser beam of laser pointer Option (Part 1) (⑰)
4.10.1.18. Attention of laser beam of laser pointer Option (Part 2) (⑱)
4.10.1.19. Attention to blue light Option (⑲)
4.10.1.20. Careful handling of clamp lockout Option (⑳)
4.10.2. Instruction label
4.10.2.1. Truck name plate (a)
4.10.2.2. Mast label (b)
4.10.2.3. Lubrication chart label (c)
4.10.2.4. OK mark (d)
4.10.2.5. Gas spring operation method (e)
4.10.2.6. Hoisting point (f)
4.10.2.7. Hydraulic oil filler (g)
4.10.2.8. Specification of hydraulic oil (h)
4.10.2.9. Connection status of the battery electrolyte level sensor (i)
4.10.2.10. Refill water (Automatic battery fluid supply) Option (j)
4.10.2.11. Operating method of optional single hydraulic lever (k)
4.10.2.12. Manual is missing (l)
4.11. Name plate, Serial number
4.11.1. Chassis serial number
4.11.1.1. Name plate
4.11.1.2. Mast label
5. HANDLING OF EACH DEVICE
5.1. Function
5.1.1. Safety function
5.1.1.1. Neutral safety control
5.1.1.2. OIS control (OISOperator Interlock System)
5.1.2. Support function
5.1.2.1. Parking brake warning
5.1.2.2. Pitching control
5.1.2.3. Accelerator-off regeneration
5.1.2.4. Auto power-off control
5.1.2.5. Laser pointer Option
5.1.2.6. Automatic tilt horizontal stop Option
5.1.2.7. S-Assist control Option
5.2. Meter panel screen
5.2.1. Meter panel screen
5.2.1.1. Simple table of contents for meter panel screen
5.2.2. Meter panel screen basic flow
5.2.3. Meter panel switch
5.2.4. Mode display
5.2.4.1. ECO mode
5.2.5. Normal screen
5.2.5.1. Name of parts on the normal screen
5.2.5.2. Battery discharge indicator (BDI)
5.2.5.3. Lift interrupt at over discharging (Lift lock by discharge level) Option
5.2.5.4. Turtle mode (Travel speed limit)
5.2.5.5. Main meter panel
5.2.5.6. Icon display
5.2.5.7. Laser pointer icon Option
5.2.5.8. Error code display and Abnormal code display
5.2.6. Operation results
5.2.6.1. Basic rules of operation result screen flow
5.2.6.2. Table of operation result screen
5.2.6.3. How to reset LAP
5.2.7. User settings
5.2.7.1. Basic rules for user setting screen flow
5.2.7.2. User setting screen list
5.2.7.3. How to change setting items (including date and time setting method)
5.2.7.4. C (Customize) mode setting confirmation flow details
5.2.7.5. Setting method of tare (load weight indicator) Option
5.2.8. Simple PIN code (password) entry Option
5.2.8.1. PIN code (password) input method
5.2.8.2. How to enter
5.2.9. Manager PIN code (password) entry
5.2.9.1. PIN code (password) input method
5.2.9.2. How to enter
5.2.10. Manager settings
5.2.10.1. Basic rules of manager setting screen flow
5.2.10.2. List of manager setting screen (Simplified version)
5.2.10.3. Custom feeling setting flow details
5.2.10.4. How to change setting items
5.2.11. Maintenance timer
5.2.11.1. Types of maintenance timer display
5.3. Name of each part
5.3.1. Name of each part (Appearance)
5.3.1.1. Name of each part (Around operators seat)
5.4. How to use the switch
5.4.1. Emergency switch
5.4.1.1. Key switch
5.4.1.2. Lighting switch
5.4.1.3. Turn signal lever
5.4.1.4. Horn switch
5.4.1.5. Rear assist grip with horn switch
5.4.1.6. Work light switch Option
5.5. Traveling device
5.5.1. Overhead guard
5.5.1.1. Getting on / off step assist grip
5.5.1.2. Seat belt (Retractable type)
5.5.1.3. Storage pocket, magazine box
5.5.1.4. Back mirror (Rearview mirror)
5.5.1.5. Steering wheel
5.5.1.6. Tilt steering
5.5.1.7. Brake pedal
5.5.1.8. Double brake pedal Option
5.5.1.9. Parking brake lever
5.5.1.10. Directional lever
5.5.1.11. Accelerator pedal
5.6. Load handling equipment
5.6.1. Type of operating levers
5.6.1.1. Lift lever / Tilt lever
5.6.1.2. Attachment lever Option
5.6.1.3. Automatic tilt horizontal stop Option
5.6.1.4. Fingertip control Option armrest adjustment
5.6.1.5. Load backrest
5.6.1.6. Lock pin
5.6.1.7. Smooth running system Option
5.6.2. Extension fork Option
5.6.2.1. For safe handling
5.6.2.2. Be prepared for safety
5.6.2.3. Handling of extension forks
5.6.2.4. Load handling
5.7. Other safety devices
5.7.1. Back buzzer
5.7.1.1. Travel forward chime Option
5.7.1.2. Two working lights Option
5.7.1.3. Back operation light Option
5.7.1.4. Revolving light Option
5.7.1.5. Rear LED line Option
5.7.1.6. LED blue spotlight Option
5.7.1.7. LED spotlight Option
5.8. Other optional equipment
5.8.1. Front window Option
5.8.1.1. Rear window Option
5.8.1.2. Plastic cabin Option
5.8.1.3. AOS (Advanced Operation System) Option
5.8.1.4. Fire extinguisher Option
6. OPERATION
6.1. Before turning the key switch to the ON position
6.1.1. Boarding and getting off
6.1.1.1. Seat adjustment
6.1.1.2. Adjusting the steering wheel
6.1.1.3. Adjustment of back mirror (Rear view mirror)
6.1.1.4. Turn the key switch to ON.
6.2. How to start
6.3. How to switch between forward and backward
6.3.1. Switching after stopping the truck by operating the brake
6.3.1.1. Switching by plugging operation while traveling
6.4. How to travel
6.5. How to turn
6.6. How to stop the truck
6.7. How to park the truck
6.7.1. Parking in cold weather
7. LOAD HANDLING
7.1. Before load handling
7.1.1. Fork spread adjustment
7.1.1.1. Secure loading
7.2. Unstacking operation
7.3. Stacking operation
7.4. Traveling with a load
8. BATTERY AND CHARGER
8.1. Handling the battery
8.1.1. Fire prohibited
8.1.1.1. Caution for running out of electrolyte
8.1.1.2. Be careful of ventilation
8.1.1.3. Be careful of over-discharge
8.1.1.4. Keep the battery dry and clean
8.1.1.5. Pay attention to static electricity
8.1.1.6. Beware of electric shock
8.2. Safety guidelines for lead-acid batteries for electric vehicles and lead-acid batteries for small electric vehicles
8.2.1. Safe handling
8.2.1.1. Daily inspection
8.2.1.2. Maintenance
8.2.1.3. Storage (Place)
8.2.1.4. Handling of electrolyte
8.2.1.5. Handling of an end-of-life battery and disposal of the used battery
8.2.1.6. What to do if something goes wrong
8.3. Notes for charging
8.3.1. Never let the battery run out of electrolyte
8.3.1.1. Use distilled or purified water
8.3.1.2. Do not overcharge
8.3.1.3. Beware of electric shock
8.3.1.4. Charge in a well-ventilated place
8.3.1.5. Check the specific gravity
8.3.1.6. Inspection of charger and power supply plugs
8.3.1.7. Insertion and removal of plug
8.3.1.8. Interruption of charge
8.3.1.9. Process before charging
8.3.1.10. Precautions after charging
8.4. Handling of the charger
8.4.1. Transformer tap adjustment
8.5. About the charger
8.6. Type of charge
8.6.1. Normal charge
8.6.1.1. Equal (Balancing) charge
8.6.1.2. Reserved charge (Built-in charger) Option
8.6.1.3. Supplementary charge
8.7. Name of each part
8.7.1. Automatic battery fluid supply Option
8.8. How to charge
8.8.1. Preparation to charge
8.8.2. How to charge (Built-in charger) Option
8.8.2.1. AUTO (Normal) charge
8.8.2.2. EQUAL charge
8.8.2.3. RESERVE charge Option
8.8.3. Reserved charge procedure
8.8.3.1. Basic rules for operation of the meter panel screen
8.8.3.2. Procedure of the reserved charge
8.8.4. Charging
8.8.5. After charge
8.8.6. Processing after charge
8.8.6.1. Supplementary charge
8.8.7. Charge for long term storage
8.9. Error code and abnormal code related to charge
8.9.1. List of error and abnormal code
8.10. Charge with the stationary charger
8.10.1. Names and functions of each part
8.10.1.1. Charger
8.10.2. How to handle the charger
8.10.2.1. How to install the charger
8.10.3. How to charge
8.10.3.1. Before to charge
8.10.3.2. Start to charge
8.10.3.3. Completion of charge
8.10.4. Inspection and treatment in case of abnormality
8.10.4.1. Periodic inspection
8.10.4.2. Treatment for abnormality
8.10.4.3. Precautions for disposal
9. PRE-OPERATION INSPECTION AND SIMPLE MAINTENANCE
9.1. What is a pre-operation inspection
9.2. Precautions for inspection
9.2.1. Preparation before inspection
9.2.1.1. After inspection
9.3. List of items for a pre-operation inspection
9.4. How to a perform Pre-operation inspection, adjustment, and replenishment
9.4.1. Abnormal parts on the previous day
9.4.1.1. Abnormal parts
9.4.2. Around the truck
9.4.2.1. Truck Posture
9.4.2.2. Oil (inspect leakage)
9.4.2.3. Lights (inspect dirt or damage)
9.4.2.4. Load backrest and Overhead guard (inspect damage or ill-fitting)
9.4.2.5. Tilt cylinder rod and lock nut (inspect looseness)
9.4.2.6. Tire and rim (inspect damage)
9.4.2.7. Wheel nut (inspect looseness)
9.4.2.8. Tires (inspect air pressure)
9.4.2.9. Brake fluid (inspect level)
9.4.2.10. Hydraulic oil (inspect level)
9.4.3. Open the battery cover
9.4.3.1. Opening and closing the battery cover
9.4.3.2. Electrolyte (inspect level)
9.4.4. In the operators seat
9.4.4.1. Seat position
9.4.4.2. Seat belt
9.4.4.3. Brake pedal (inspect working)
9.4.4.4. Parking brake lever (inspect working)
9.4.4.5. Horn (inspect sound)
9.4.4.6. Rearview mirror (inspect dirt or damage)
9.4.4.7. Lights (inspect working)
9.4.4.8. Brake light (inspect working)
9.4.4.9. Steering wheel (inspect play and wobble)
9.4.5. Turn the key switch to the ON position
9.4.5.1. Turn signals (inspect working)
9.4.5.2. Back up light and back buzzer (inspect working)
9.4.5.3. Meter panel screen (inspect working)
9.4.6. In slow operation (Traveling, load handling and steering)
9.4.6.1. Steering wheel (inspect working)
9.4.6.2. Brake (inspect working)
9.4.6.3. Motor (inspect noise and vibration)
9.4.6.4. Drive unit (inspect noise and vibration)
9.4.7. After stopping
9.4.7.1. Lift chain (inspect tension)
9.4.7.2. Forks (inspect fitting)
9.4.8. During operation(Load handling and steering)
9.4.8.1. Mast (inspect working)
9.4.8.2. Laser pointer (inspect working) Option
9.4.8.3. Automatic tilt horizontal stop (inspect working) Option

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