Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 2

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 3

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 4

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 5

caterpillar nol10p nom10p noh12ph service manual sm20gbepc3 2

caterpillar nol10p nom10p noh12ph service manual sm20gbepc3 3

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3

$50.00

Type Of Manual: Service Manual
Manual ID: SM20GBEPC3
Number of Pages: 376
Size: 15.5MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- NOL10P, NOM10P, NOH12PH

1. GENERAL INFORMATION AND TECHNICAL DATA
1.1. Introduction
1.1.1. General
1.1.2. The trucks
1.1.3. Genuine Parts
1.1.4. Authorised service personnel.
1.1.5. Symbol key
1.2. Safety
1.2.1. General
1.2.2. Safety instructions
1.2.3. Truck modification
1.2.4. Lifting the truck
1.2.5. Welding on truck
1.3. Environmental considerations
1.3.1. We respect the environment
1.4. Preparations
1.4.1. Service
1.4.2. Troubleshooting
1.5. Truck data
1.5.1. Machine plates
1.5.2. Safety and warning signs
1.5.3. Type designation
1.5.4. Truck types
1.5.5. Dimensions and weights
1.6. Component placement
1.6.1. NOL10P
1.6.2. NOM10P
1.6.3. NOH12PH
1.7. Component specification
1.7.1. Drive motor
1.7.2. Electric brake
1.7.3. Gearbox
1.7.4. Hydraulic unit
1.7.5. Control system for traction and pump motors
1.7.6. Steering servo motor
1.7.7. Controller system for steering
1.8. Recommended consumable materials
1.8.1. Oil and grease types
1.9. Standards and abbreviations
1.9.1. General
1.9.2. Screw types and tensile grades
1.9.3. Tightening torques for screws and nuts
1.9.4. Tightening torque for hydraulic couplings
1.9.5. Tightening torque for banjo screws with rubber-steel washer
1.9.6. Tightening torque, conversion table
1.10. Code explanations
1.10.1. Colour coding according to NCS
1.10.2. Colour codes for wiring diagrams
1.10.3. Designations for electrical components in electrical diagram
1.10.4. Standard abbreviations and units
1.10.5. Acronyms and abbreviations
2. SPECIAL TOOLS
2.1. List of tools
3. SERVICE
3.1. Service inspection
3.1.1. Daily/Weekly inspection
3.1.2. General
3.1.3. First service (200 hours)
3.1.4. Service intervals
3.1.5. Verification of safety functions
3.1.6. Check list
3.2. Lubrication
3.2.1. Lubrication chart, symbol chart
4. CHASSIS
4.1. Design and function
4.1.1. Machine housing
4.1.2. Overhead guard
4.1.3. Battery locking
4.1.4. Covers and panels
4.2. Repair and maintenance instructions
4.2.1. Before work is performed
4.2.2. Removal and installation of the overhead guard
4.2.3. Panels and housing
4.2.4. Removal and installation of the battery rollers
4.2.5. Dismounting and installing the presence sensor in the operators platform
4.2.6. Tilt the truck before changing wheels
4.2.7. Load wheel replacement, NOL10P
4.2.8. Load wheel replacement, NOM10P/NOH12PH
4.2.9. Adjustment of stabilising lugs, NOH12PH
5. DRIVE UNIT
5.1. Design and function
5.1.1. Description
5.1.2. Drive motor
5.1.3. Gearbox
5.1.4. Drive wheel
5.2. Repair and maintenance instructions
5.2.1. Before work is performed
5.2.2. Servicing and maintenance
5.3. Drive unit, NOL10P/NOM10P
5.3.1. Traction motor
5.3.2. Gearbox
5.3.3. Drive wheels
5.4. Drive unit, NOH12PH
5.4.1. Drive motor
5.4.2. Gearbox
5.4.3. Drive wheel
5.5. Diagnostics and troubleshooting
5.5.1. Troubleshooting
5.5.2. Troubleshooting chart
6. MAST SYSTEM
6.1. Design and function
6.1.1. Fixation of the mast
6.1.2. Operators platform
6.1.3. Mast switch in mast
6.2. Repair and maintenance instructions
6.2.1. Before work is performed
6.2.2. Operators platform
6.2.3. Fork carriage
6.2.4. Lift chains
6.2.5. Control of initial lift stroke
6.2.6. Inspection of forks
6.2.7. Emergency lowering valve
6.3. Diagnostics and trouble shooting
6.3.1. Troubleshooting
7. STEERING
7.1. Design and function
7.1.1. General
7.1.2. Steering
7.1.3. Signal path, steering
7.2. Repair and maintenance instructions
7.2.1. Before work is performed
7.2.2. Steering wheel
7.2.3. Steering servo motor
7.2.4. Replacement of sensor for steering
7.2.5. Installations, adjustments and testing
7.3. Diagnostics and trouble shooting
7.3.1. Troubleshooting
8. HYDRAULIC SYSTEM
8.1. Design and function
8.1.1. Description, NOL10P
8.1.2. Description, NOM10P/NOH12PH
8.1.3. Functions
8.1.4. Hydraulic diagram
8.1.5. Hydraulic unit, compact (NOL10P)
8.1.6. Hydraulic unit, pump motor (NOM10P/NOH12PH)
8.1.7. Valve unit (NOM10P/NOH12PH)
8.1.8. Tank unit with return filter (NOM10P/NOH12PH)
8.1.9. Cylinders
8.1.10. Conduit components
8.1.11. Other components
8.1.12. Hydraulic oil
8.2. Repair and maintenance instructions
8.2.1. Before work is performed
8.2.2. General rules
8.2.3. Installation
8.2.4. Connections
8.2.5. Dismounting and mounting of hydraulic hoses
8.3. Hydraulic unit, compact (NOL10P)
8.3.1. Dismounting and mounting
8.3.2. Start-up
8.3.3. Replacing the filter
8.3.4. Changing the oil
8.3.5. Checking the hydraulic oil level
8.3.6. Hydraulic motor
8.3.7. Pump, hydraulic unit
8.3.8. Hydraulic unit valves
8.4. Hydraulic unit, pump motor (NOM10P/NOH12PH)
8.4.1. Removal and installation of the hydraulic unit (pump motor unit)
8.4.2. Removal and installation of the pump
8.4.3. Removal and installation of the motor bearing
8.4.4. Start after work with the pump motor unit
8.5. Valve unit (NOM10P/NOH12PH)
8.5.1. Overview
8.5.2. Tightening torque
8.5.3. Removal and installation of valve unit
8.5.4. Start after work with the valve unit
8.5.5. Pressure limitation, control and setting
8.5.6. Check of lowering speed
8.6. Tank and filter unit (NOM10P/NOH12PH)
8.6.1. General
8.6.2. Replacing the air filter
8.6.3. Replacing the oil filter
8.6.4. Intake
8.6.5. Hydraulic oil level check
8.6.6. Removal and installation of the hydraulic tank
8.7. Diagnostics and troubleshooting
8.7.1. Troubleshooting
8.7.2. Troubleshooting, hydraulics functions, NOL10P
8.7.3. Troubleshooting, hydraulics functions, NOM10P/NOH12PH
9. CYLINDERS
9.1. Design and function
9.1.1. Descriptions
9.1.2. Damping
9.1.3. Hose break valve
9.2. Repair and maintenance instructions
9.2.1. Before work is performed
9.2.2. Bleeding of the hydraulic cylinders without a bleed air screw
9.2.3. Bleeding of the hydraulic cylinders with air bleed screw, NO
9.2.4. Work with hose break valve/lowering brake valve in cylinders
9.2.5. Replace seals, lift cylinder
9.3. Cylinders, NO
9.3.1. Dismounting and mounting, lift cylinder
9.3.2. Dismounting and mounting, initial cylinder (option)
9.4. Cylinders, NOM10P/NOH12PH
9.4.1. Removing and installing the free lift cylinder, DTFV mast
9.4.2. Removing and installing the mast lift cylinder, TV-mast
9.4.3. Removing and installing the mast lift cylinder, DTFV-mast
9.4.4. Removing and installing the initial cylinder
9.4.5. Aeration of the initial cylinder
10. ELECTRICAL SYSTEM
10.1. Introduction
10.1.1. Description of components
10.2. Safety
10.2.1. Safety instructions
10.2.2. Electronic controllers
10.2.3. Safety checks
10.2.4. Steering servo system
10.2.5. Traction system
10.2.6. Hydraulic system
10.3. Design and function
10.3.1. Battery replacement
10.3.2. Battery capacity
10.3.3. Truck computer, ATC
10.4. Repair and maintenance instructions
10.4.1. Before work is performed
10.4.2. General operation
10.4.3. Connectors in cold store
10.4.4. Drive and pump control
10.4.5. Steering
10.4.6. Wiring diagram
10.4.7. Insulation resistance
10.4.8. Main controller unit ATC, operation
10.4.9. Hydraulic system
10.4.10. Brake system
10.4.11. Traction system
10.4.12. Cold resistance values
10.5. Diagnostics and trouble shooting
10.5.1. Error codes/Warnings
11. SPEED CONTROL AND BRAKE SYSTEMS
11.1. Design and function
11.1.1. General
11.1.2. Speed and brake control
11.1.3. Electric brakes
11.1.4. Brake button
11.1.5. Motor brake
11.2. Repair and maintenance instructions
11.2.1. Before work is performed
11.2.2. Speed Controller
11.2.3. Brake button
11.2.4. Removal and installation of the left hand control
11.2.5. Electric brakes
11.3. Diagnostics and trouble shooting
11.3.1. Troubleshooting the brakes
12. MISCELLANEOUS
12.1. Stability support system, S3-1
12.1.1. Speed restriction based on the steering angle, S3-1
12.1.2. Activation of S3-1
12.1.3. Dynamic curve control, S3-1
12.1.4. Activation of S3-1 DCC
12.1.5. Setting S3-1 DCC
12.2. Weight and height system, S3-2
12.2.1. Design and function
12.2.2. Activation of S3-2
12.2.3. Calibration of S3-2
12.2.4. Monitoring, weight measurement
12.3. Lift and running stop
12.4. Walk beside, option, only NOL10P
12.4.1. Design and function
12.4.2. Activation
12.4.3. Setting the speed
12.5. Step warning
12.5.1. Design and function
12.5.2. Activation
12.6. Double controls
12.6.1. Design and function
12.6.2. Maintenance and repair instructions
12.6.3. Diagnostics and trouble shooting
12.7. Wire guidance
12.7.1. Wire guidance antenna
12.7.2. Steering lock, wire guidance, NOM10P, NOH12PH
12.7.3. Removing/installing the antenna
12.7.4. Select setting
12.7.5. Calibration
12.7.6. Calibration, manual
12.7.7. Trouble shooting
12.8. End of Aisle
12.8.1. General
12.8.2. Introduction
12.8.3. Installation
12.8.4. Settings
12.8.5. End of Aisle magnetic system troubleshooting
12.9. Rail guidance
12.9.1. Design and function
12.9.2. Repair and maintenance instructions
12.9.3. Diagnostics and trouble shooting
12.10. Descent with the help of safety line, option NOM10P/NOH12PH
12.11. Mast lowering NOM10P/NOH12PH
12.12. Delivery mode, NOM10P/NOH12PH
12.13. Mast raising, NOM10P/NOH12PH
12.14. PPS, Personnel Protection System

Rate this product