Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100

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Mitsubishi FB16PNT, FB18PNT, FB20PNT Controller Service Manual 99759-7P100

$50.00

Type Of Manual: Service Manual
Manual ID: 99759-7P100
Number of Pages: 272
Size: 13.6MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB16PNT, FB18PNT, FB20PNT

1. FOREWORD

1.1.

1.2. Safety

1.3. How to Use This Manual

1.4. Units

1.4.1. Chapter 1 CONTROLLER

1.4.2. Chapter 2 TROUBLESHOOTING FOR CONTROL CIRCUITS

1.4.3. Chapter 3 MOTOR

1.4.4. Chapter 4 HOW TO READ CIRCUIT DIAGRAMS

1.4.5. Chapter 5 CIRCUIT DIAGRAM

2. Chapter 1 CONTROLLER

2.1. Controller System

2.1.1. System Layout

2.1.2. Controller Area Network (CAN)

2.1.3. Outline of Logic Unit

2.1.4. Outline of Inverter

2.1.5. Outline of EPS Controller

2.2. Traction Controller Feature

2.2.1. Modification of Traction Characteristics

2.2.2. Anti-rollback

2.2.3. Boost

2.2.4. Limitation of Maximum Travel Speed

2.2.5. Controlled Cornering Speed

2.2.6. Miscellaneous Features for Traction

2.3. Lifting Controller Feature

2.3.1. Setting and Limitation of Lift work Speed

2.3.2. Lift Stop

2.4. Other Feature

2.4.1. IPS (Integrated Presence System) Feature

2.4.2. Display Function

2.4.3. Parking Brake Interlock

2.4.4. BDI (Battery Discharge Indicator) Display Features

2.4.5. Miscellaneous Features

2.4.6. Hour Meter

2.5. Setup Option

2.5.1. Outline

2.5.2. Details of Setup Options (Group-1)

2.5.3. Details of Setup Options (Group-2)

2.5.4. Details of Setup Options (Group-3)

2.5.5. Setup Options (Group 1)

2.5.6. Setup Options (Group 2)

2.5.7. Setup Options (Group 3)

2.6. Diagnostics

2.6.1. Outline

2.6.2. Operation Procedure

2.6.3. Self-Diagnostics

2.6.4. Power Steering Diagnostics

2.6.5. Run Time Diagnostics

2.6.6. Fail-Safe Restriction List

2.7. Removal and Installation

2.7.1. Inverter Discharging Procedure

2.7.2. Replacing Inverter

2.7.3. Replacing DSP (Digital Signal Processor) Card

2.7.4. Replacing Logic Unit

2.7.5. Replacing EPS Controller

2.7.6. Replacing Logic Card

2.7.7. Replacing Power Supply Card

2.8. Basic Check

2.8.1. Testing Tools

2.8.2. Measurement of Card Voltage

2.8.3. Checking Contactor Coil

2.8.4. Checking Contactor Tips

2.8.5. Checking Inverter

2.8.6. Regeneration Check

2.9. AC Motor System Basics

2.9.1. Feature of AC motor

2.9.2. Speed control of Induction Motors

2.9.3. Inverter

3. Chapter 2 TROUBLESHOOTING FOR CONTROL CIRCUITS

3.1. General Information

3.1.1. Before Replacing Devices

3.1.2. Connection of the service tool

3.1.3. How to Clean Harness Connectors and System Components

3.2. List of Error Codes

3.3. Troubleshooting

3.3.1. Traction Motor R.H.,Overheating (E0)

3.3.2. Traction Motor L.H.,Overheating (E1)

3.3.3. Pump Motor,Overheating(E2)

3.3.4. Traction Inverter R.H., Overheating (E5)

3.3.5. Traction Inverter L.H., Overheating (E6)

3.3.6. Pump Inverter, Overheating (E7)

3.3.7. PS Controller,Overheating (E9)

3.3.8. Traction Motor Current Sensor R.H., Fault (14)

3.3.9. Traction Motor R.H., Over-current (15)

3.3.10. Traction Motor R.H., Stall Timer (16)

3.3.11. Traction Motor Current Sensor L.H., Fault (24)

3.3.12. Traction Motor L.H., Over-current (25)

3.3.13. Traction Motor L.H., Stall Timer (26)

3.3.14. Pump Motor Current Sensor Fault (34)

3.3.15. Pump Motor Over-current (35)

3.3.16. Line Contactor Fault (40)

3.3.17. Steering Contactor Fault (41)

3.3.18. Traction Motor R.H., Open (45)

3.3.19. Traction Motor L.H., Open (46)

3.3.20. Pump Motor Open (47)

3.3.21. PS Motor Open (49)

3.3.22. Tire Angle Sensor Fault (50)

3.3.23. Accelerator Sensor Fault (51)

3.3.24. Traction Motor R.H., Pulse Input Fault (52)

3.3.25. Traction Motor L.H., Pulse Input Fault (53)

3.3.26. FNR Lever or Accelerator, Faulty Setting (E)

3.3.27. Seat Switch, Faulty Setting for Traction ((E))

3.3.28. Lift Lever, Faulty Setting (H1)

3.3.29. Tilt Lever, Faulty Setting (H2)

3.3.30. Attachment 1 Lever, Faulty Setting (H3)

3.3.31. Attachment 2 Lever, Faulty Setting (H4)

3.3.32. Seat Switch, Faulty Setting for Hydraulic (L)

3.3.33. FNR Lever Fault (EE)

3.3.34. Display Communication Fault (60)

3.3.35. Logic Card Initialize Failure (61)

3.3.36. Logics Fault (62)

3.3.37. Traction Inverter R.H., Fault (63)

3.3.38. Traction Inverter L.H., Fault (64)

3.3.39. Pump Inverter Fault(65)

3.3.40. Input Unit Fault (67)

3.3.41. Output Unit Fault (68)

3.3.42. EPS Controller Fault (71)

3.3.43. Contactor Coil Fault (72)

3.3.44. Hydraulic Lock Solenoid Fault (74)

3.3.45. Parking Brake Fault (75)

3.3.46. IPS Buzzer Fault (76)

3.3.47. Battery Voltage Too Low (78)

3.3.48. Battery Voltage Too High (79)

3.3.49. Battery Consumption Too Much (Lo)

3.3.50. Tilt Angle Sensor Fault (80)

3.3.51. Load Sensor Fault (81)

3.3.52. Handle Sensor Fault (82)

3.3.53. PS Motor Current Sensor Fault (A4)

3.3.54. PS Motor Over-current (A5)

3.3.55. PS Handle Brake Fault (A7)

3.3.56. Battery Side Way Exchange Interlock (A8)

3.3.57. Parking brake warning (A9)

3.3.58. Battery Consumption Much

3.3.59. Brake Oil, Low Level

3.3.60. RTC Battery Low

4. Chapter 3 MOTOR

4.1. Motor Installation Positions

4.2. Specifications

4.3. Structures

4.3.1. Traction motor

4.3.2. Pump motor

4.3.3. EPS motor

4.4. Removing Transfer Assemblies, Traction Motors

4.5. Disassembling Traction motor

4.5.1. Disassembly Sequence

4.6. Inspecting Traction Motor

4.6.1. Inspecting Rotor

4.6.2. Inspecting Motor

4.6.3. Inspection of insulation

4.7. Assembling Traction Motor

4.7.1. Assembly Sequence

4.8. Removing Pump Motor

4.8.1. Suggestions for Removal

4.9. Disassembing Pump Motor

4.9.1. Disassembly Sequence

4.10. Inspecting Pump Motor

4.10.1. Inspecting Rotor

4.10.2. Inspecting Motor

4.10.3. Inspection of insulation

4.11. Assembling Pump motor

4.11.1. Assembly Sequence

4.12. Tightening of High-power Cable Terminals

4.13. Removing EPS Motor

4.13.1. Suggestions for Removal

4.14. Disassembling EPS Motor

4.15. Inspecting EPS Motor

4.15.1. Inspecting Armature

4.15.2. Inspecting Motor

4.15.3. Inspecting Oil Seal and Permanent Magnet

4.16. Inspecting EPS Motor

4.16.1. Brush

4.17. Troubleshooting

5. Chapter 4 HOW TO READ CIRCUIT DIAGRAMS

5.1. Description of Circuit Diagrams

5.1.1. Schematic Diagram

5.1.2. Connector Diagrams

5.2. How to Read Circuit Diagrams

5.2.1. Symbols

5.2.2. Sheet Symbol

5.2.3. Connecting Lines

5.2.4. Equipment

5.2.5. Relay Contactor and Coil

5.2.6. Connectors

5.2.7. Indication of Connecting Line

5.2.8. Indication of GND (Earth)

5.2.9. Indication of Another Specification

5.3. How to Read Connector Diagrams

6. Chapter 5 CIRCUIT DIAGRAM

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