Mitsubishi FB16PNT, FB18PNT, FB20PNT Operation and Maintenance Manual 99750-7M100

Mitsubishi FB16PNT, FB18PNT, FB20PNT Operation and Maintenance Manual 99750-7M100 - Image 2

Mitsubishi FB16PNT, FB18PNT, FB20PNT Operation and Maintenance Manual 99750-7M100 - Image 3

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Mitsubishi FB16PNT, FB18PNT, FB20PNT Operation and Maintenance Manual 99750-7M100

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 99750-7M100
Number of Pages: 212
Size: 29.0MB
Format: PDF

Category: Mitsubishi Operation Manual PDF

Model List:
- FB16PNT, FB18PNT, FB20PNT

1. FOREWORD

1.1.

1.2. How to Use This Manual

2. SAFETY RULES FOR FORKLIFT TRUCK OPERATORS

2.1. General

2.2. Warning Decals, Location

2.3. Warning Decals, Description

2.4. Safety Rules

2.5. Operating Precautions

2.6. Working Precautions

3. KNOW YOUR FORKLIFT TRUCK

3.1. Serial Number and Capacity Plate

3.2. Electrical Components

3.3. Model View

3.4. Driving Switches and Controls

3.5. Meter Panel

3.6. Integrated Presence System

3.7. Parking Brake Warning Buzzer

3.8. Operating Switches and Controls (MC Model)

3.9. Operator Seat

3.10. Seat Belt

3.11. Fork Locking Pins

3.12. Changing Forks

3.13. Drawbar Pin

3.14. Assist Grip

3.15. Battery Cover

3.16. Hydraulic Tank Oil Level / Filler Hole

3.17. Brake Reservoir Tank Fluid Level

4. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE

4.1. Know What Forklift Truck Stability Is

4.2. Center of Gravity (CG)

4.3. Stability and Center of Gravity (Top View)

4.4. Stability and Center of Gravity

4.5. Capacity (Weight and Load Center)

4.5.1. Capacity (Weight and Load Center)

4.6. Capacity Plate

4.7. Dos and Donts to Avoid Tipover

4.8. How to Survive in a Tipover

5. OPERATION

5.1. New Forklift Truck Break-In

5.2. Before Starting

5.3. Check Central Vehicle Monitoring System

5.4. Before Moving Forklift Truck

5.5. Forklift Truck Operation

5.6. Stopping Forklift Truck

5.7. Parking Forklift Truck (After Stopping)

5.8. Leaving Forklift Truck

6. OPERATING TECHNIQUES

6.1. Stacking Methods

6.2. Handling Loads Safely

6.3. Operating Steps

6.4. Flickering of the Interlock Indicator Light

6.5. Inching into and Lifting the Load

6.6. Traveling with the Load

6.7. Unloading

6.8. Working on Grades

7. STORING THE FORKLIFT TRUCK

7.1. End of Each Shift Storage

7.2. Long Term Storage

8. TRANSPORTATIONS HINTS

8.1. Forklift Truck Loading and Shipping

8.2. Forklift Truck Lifting and Tiedown Information

8.3. Operating the Forklift Truck Without Power Supply

9. SPECIAL SITUATIONS

9.1. Care in Cold Weather

9.2. Care in Hot Weather

10. TROUBLESHOOTING

10.1. If the Truck Shuts Down Suddenly

10.2. If Central Vehicle Monitoring System Does Not Come On

10.3. If Abnormal Noise Sounds From Electro-Magnetic Brakes

10.4. If Light Bulbs Burn Out

10.5. If Error Code Light Flickers or Flashes and the Forklift Truck Stop Moving

10.6. If the Mast and Attachments Malfunction

10.7. Changing Tires

10.8. Before Changing a Tire

10.9. Manually Releasing Electro-Magnetic Brakes

10.10. Error Code List

11. MAINTENANCE

11.1. General

11.2. Inspection Precautions

11.2.1. DANGER

11.2.2. DO NOT OPERATE

11.3. Maintenance Schedule

11.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First

11.3.2. Every 50 Service Hours or Weekly, Whichever Comes First

11.3.3. One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First

11.3.3.1. Every 1000 Service Hours or 6 Months, Whichever Comes First

11.3.3.2. Every 2000 Service Hours or 1 year, Whichever Comes First

11.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First

11.4.1. Faulty Operation Found the Day Before

11.4.2. Oil or Battery Electrolyte Leaks

11.4.3. Tires and Rims

11.4.3.1. Unit 5 mm (0.2 in.)

11.4.4. Wheel Nuts

11.4.4.1. Stand behind the tread of the tire, NOT in front of the rim.

11.4.4.2. Tighten the nuts evenly and in a diagonal sequence to the specified torque.

11.4.5. Head Light and Rear Light (Option)

11.4.6. Hydraulic Hoses, Pipes, and Joints

11.4.7. Load Backrest Extension, Lift Bracket

11.4.7.1. Load backrest extension

11.4.7.2. Lift bracket

11.4.8. Lift Cylinder and Tilt Cylinder

11.4.8.1. Lift cylinder

11.4.8.2. Tilt cylinder

11.4.9. Tilt Cylinder Socket Bolts

11.4.9.1. Carefully inspect the forks for cracks. Special attention should be given to the heel section, all weld areas and mounting brackets (2).

11.4.9.2. Check the difference in height of one fork tip to the other when mounted on the lift bracket. Also check each fork for its deviation by setting a straight fork length pole against the fork to measure a difference in height between the fork tip an…

11.4.9.3. Check the fork blade.

11.4.10. Overhead Guard

11.4.11. Assist Grip

11.4.12. Brake Fluid Level

11.4.12.1. Open the tank panel.

11.4.12.2. Remove the reservoir cap.

11.4.12.3. Check the brake fluid level at the reservoir.

11.4.12.4. If the brake fluid level is less than the MIN marks on the reservoir, add the brake fluid so that the fluid level is within MAX and MIN marks.

11.4.13. Hydraulic Oil Level

11.4.13.1. Operate the forklift truck for a few minutes to warm the oil.

11.4.13.2. Park the forklift truck on a level surface, with the forks lowered, parking brake applied, the direction lever in NEUTRAL position, the battery disconnected, and the wheels blocked.

11.4.13.3. Remove the floor mat.

11.4.13.4. Remove the floor plate.

11.4.13.5. Check the hydraulic oil level using the gauge of the cap.

11.4.13.6. If the oil level is less than the correct level range, add oil so that the oil level is within correct level range.

11.4.13.7. Put the cap back on.

11.4.13.8. Check for oil leaks.

11.4.14. Battery Electrolyte

11.4.14.1. Open the battery cover.

11.4.14.2. Open the vent cap.

11.4.14.3. Check to see if the white line (indicator) on the float (amber) is visible.

11.4.14.4. If the indicator is not visible, the electrolyte level is low. Need to add distilled water.

11.4.14.5. Clean the top of the battery and open vent caps and add distilled water to all cells.

11.4.14.6. Stop adding water just when the white indicator becomes visible.

11.4.14.7. Set the vent caps and wipe the top of the battery with a saturated cloth after filling.

11.4.15. Operator Seat

11.4.15.1. Slide lever

11.4.16. Seat Belt

11.4.17. Accelerator Pedal

11.4.18. Brake Pedal

11.4.18.1. Horn switch (MC model)

11.4.19. Parking Brake Switch

11.4.19.1. Apply

11.4.19.2. Release

11.4.20. Key Switch and Meter Panel

11.4.20.1. Turn the key switch to the ON position.

11.4.20.2. All lights of the display panel flash, and after 1 second they go out.

11.4.20.3. Then the normal screen is displayed.

11.4.21. Battery Charge Level

11.4.21.1. Full charged

11.4.21.2. Less than 20

11.4.21.3. Less than 10

11.4.21.4. Empty

11.4.21.5. Charge the battery immediately

11.4.22. Steering Wheel and Column

11.4.23. Lift Chains

11.4.23.1. Loosen the lock nut and clamp.

11.4.23.2. Turn the nut to adjust tension.

11.4.23.3. Hold the nut and tighten the clamp.

11.4.23.4. Hold the nut and tighten the lock nut to the specified torque.

11.4.24. Mast Interlock System

11.4.24.1. Release the accelerator pedal and apply the brake pedal.

11.4.24.2. Raise the forks high enough to see them from the operator seat.

11.4.24.3. Apply the parking brake.

11.4.24.4. Place the direction lever to the NEUTRAL position.

11.4.24.5. Half rise from the operator seat.

11.4.24.6. Check the following after 2 seconds

11.4.25. Driving Interlock System

11.4.25.1. Slightly raise the forks from the floor.

11.4.25.2. Turn the key switch to ON position.

11.4.25.3. Place the direction lever to the FORWARD or REVERSE position.

11.4.25.4. Half rise from the operator seat.

11.4.25.5. Check the following after 2 seconds.

11.4.25.6. Sit properly in the operator seat and press the brake pedal to hold the forklift truck.

11.4.25.7. Return the direction lever to the NEUTRAL position, then place the lever to the FORWARD or REVERSE position.

11.4.25.8. Push the parking brake switch to apply once and then push the switch to release.

11.4.26. Parking Brake Warning Buzzer

11.4.26.1. Park the forklift truck on level ground.

11.4.26.2. Lower the forks until the fork tips touch the floor.

11.4.26.3. Apply the parking brake.

11.4.26.4. Place the direction lever in the NEUTRAL position.

11.4.26.5. Block the wheels.

11.4.26.6. Remove the key.

11.4.26.7. Release the parking brake and leave the operator seat.

11.4.26.8. After approximately 2 seconds, check that the warning buzzer will activate.

11.4.26.9. Apply the parking brake.

11.4.27. Driving Control System (Traction Motors, Steering System and Brake System)

11.4.28. Rear Axle Steering Gear (3-Wheel Model)

11.4.29. Parking Brake (PKB) Check Mode

11.4.30. Turn the key switch to the ON position and screen 1 appears.

11.4.31. Push Mode button and screen 2 appears.

11.4.32. Move the cursor to PKB CHECK MODE by pushing the t or y button.

11.4.33. Push (R) button. Then screen 4 appears.

11.4.34. No error code indicated on display.

11.4.35. PKB switch applied.

11.4.36. Accelerator pedal released.

11.4.37. Directional lever in NEUTRAL position.

11.4.38. Traveling speed must be 0 Km/h.

11.4.39. Steer tire angle must be straight by tire indicator on the display.

11.4.40. Move the direction lever to the FORWARD or REVERSE position.

11.4.41. Slowly press the accelerator pedal to the floor or full position. while pressing the accelerator pedal, <> mark on the display moves to indicate the PKB check mode is operating. If the forklift truck moves, it will automatically shut OFF after…

11.4.42. Hold the accelerator pedal to the floor or full position for 5-10 seconds and confirm that the forklift truck does not move.

11.4.43. Release the accelerator pedal and move the direction lever to the NEUTRAL position.

11.4.44. Turn the key switch to the OFF position to exit the PKB CHECK MODE.

11.4.45. Every 50 Service Hours Or Weekly, Whichever Comes First

11.4.45.1. Bolts and Nuts

11.4.45.2. Battery Electrolyte Specific Gravity

11.4.46. One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First

11.4.46.1. Electrical Wires

11.4.46.2. Contactors and Fuses

11.4.46.3. Microswitches and Steering Sensor

11.4.46.4. Chain Wheel

11.4.47. Every 1000 Service Hours or 6 Months, Whichever Comes First