Mitsubishi RBM20K, RBM25K Multiway Reach Truck Service Manual 631057

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Mitsubishi RBM20K, RBM25K Multiway Reach Truck Service Manual 631057

$50.00

Type Of Manual: Service Manual
Manual ID: 631057
Number of Pages: 319
Size: 7.4MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- RBM20K, RBM25K

1.
1.1. TS761104
1.1.1. AC-RBM 20K/25K
1.1.1.1. POWERSUPPLY 48V
1.1.1.2. POWERSUPPLY 12/24V
1.1.1.3. MAINCIRCUITS
1.1.1.4. DRIVECIRCUIT 1
1.1.1.5. DRIVECIRCUIT 2
1.1.1.6. STEERING CIRCUIT
1.1.1.7. STEERING CIRCUIT 2
1.1.1.8. STEERING CIRCUIT 3
1.1.1.9. HYDRAULIC CONTROL CIRCUIT 1
1.1.1.10. HYDRAULIC CONTROL CIRCUIT 2
1.1.1.11. CONTROL CIRCUIT 1
1.1.1.12. CONTROL CIRCUIT 2
1.1.1.13. SIGNAL- /LIGHTCIRCUIT
1.1.1.14. FANS, AUX.DEVICES
1.1.1.15. AUX.DEVICES
1.1.1.16. LAYOUT
1.1.1.17. LAYOUT
1.1.1.18. WIRE HARNESS W3 RL468152
2.
2.1. TS1050000
2.1.1. TEM AC SAUER DANFOSS
2.1.1.1. POWER SUPPLY 48V
2.1.1.2. MAIN CIRCUITS
2.1.1.3. DRIVE CIRCUIT
2.1.1.4. DRIVE CIRCUIT 2
2.1.1.5. STEERING CIRCUIT 1
2.1.1.6. HYDRAULIC CONTROL CIRCUIT
2.1.1.7. AUX DEVICES
2.1.1.8. STEERING CIRCUIT
2.1.1.9. CONTROL CIRCUIT
2.1.1.10. SIGNAL/LIGHT CIRCUITS
2.1.1.11. CSM FLASH LIGHTS WITH RUBBER BODY
2.1.1.12. 24V POWER SUPPLY / AUX DEVICES
2.1.1.13. MAIN WIRE HARNESS 479690
2.1.1.14. MAIN WIRE HARNESS 479690
2.1.1.15. PUSH WIRE HARNESS 480917
2.1.1.16. SUPPLY AND MOTOR CABLES 479691
2.1.1.17. INSTRUMENT PANEL WIRE HARNESS 479692
2.1.1.18. PIN CODE LUCK 480016
2.1.1.19. PEDALS 482458
3.
4.
5.
6.
7.
8.
9.
10.
10.1. Table of Contents
10.2. Scope of this Manual
10.3. Related Documents
10.4. Intended Use of the AC SuperDrive
10.5. Product Identification
10.6. Technical Support
10.7. Product Warranty
10.8. Introduction
10.9. Tools and Equipment Required
10.10. Orientation
10.11. Clearances for Access and Air Circulation
10.12. Procedure
10.13. Introduction
10.14. Tools and Equipment Required
10.15. Motor and Battery Connections
10.15.1. General
10.15.2. Making Connections to Terminal Posts
10.15.3. Inrush Current Limiting Resistance
10.15.4. Main Contactor
10.15.5. Key Start Input
10.16. Control and I/O Connections
10.16.1. General
10.16.2. ID0 and ID1 Inputs
10.16.3. Encoder Signals
10.16.4. Temperature Sensor
10.16.5. CAN Bus Signals
10.16.6. Crimping Contacts onto Signal Conductors
10.16.7. Installing Crimped Contacts in Connector Housing
10.17. General
10.18. Checks Prior to Initial Powerup
10.19. Verifying AC SuperDrive Readiness for Operation
10.20. Configuring the AC SuperDrive for the Application
10.21. Final Operational Checks in Vehicle
10.22. Introduction
10.23. Periodic Preventive Maintenance
10.24. AC SuperDrive Replacement Procedure
10.24.1. Drive Removal
10.24.2. Drive Installation
10.25. Scope of the Troubleshooting Guide
10.26. Using the Troubleshooting Guide
10.26.1. Organization of Troubleshooting Guide
10.26.2. About Errors and Warnings
10.26.3. Error Logging
10.26.4. Using the Troubleshooting Charts
10.27. Information for OEMs Preparing User Documentation
10.28. Symptom Main Contactor doesnt close after switching on Key Switch
10.29. Symptom Fuse to Power Stage is blown
10.30. Symptom AC SuperDrive Status Indicator is blinking or off
10.31. Symptom Motor runs only at low speed and with a ticking sound
10.32. Error Code 1 Pulse Sensor Error
10.33. Error Code 2 Motor Temperature High
10.34. Warning Code 16 Power limited due to Motor Overtemp.
10.35. Error Code 4 Heatsink Temperature high
10.36. Warning Code 1 Power Limited due to Heatsink Overtemp.
10.37. Error Code 8 Overcurrent
10.38. Error Code 16 DC Bus High – hardware detected
10.39. Error Code 32 DC Bus High – software detected
10.40. Error Code 64 DC Bus Low
10.41. Error Code 128 No Charging DC Bus
10.42. Error Code 256 CAN – too many Errors
10.43. Error Code 512 CAN Watchdog Time-out
10.44. Error Code 1024 Missing Okay to Start from Truck Controller
10.45. Error Code 2048 Contradictory Commands from Truck Controller
10.46. Error Code 4096 Potentiometer Values Out of Range
10.47. Warning Code 2 Heatsink Temperature Sensor Open Circuit
10.48. Warning Code 4 Heatsink Temperature Sensor Short Circuit
10.49. Warning Code 8 Power limited – temp < -20 deg. C
10.50. Warning Code 32 Motor Temperature Sensor – Open Circuit
10.51. Warning Code 64 Motor Temperature Sensor – Short Circuit
10.52. Warning Code 128 Speed from Truck Controller Out of Range
10.53. Warning Code 256 Current Calibration Error
10.54. Warning Code 512 Reverted to Default Parameters
10.55. _UM.pdf
10.55.1. Scope of this Manual
10.55.2. Related Documents
10.55.3. Intended Use of the AC SuperDrive
10.55.4. Product Identification
10.55.5. Technical Support
10.55.6. Product Warranty
10.55.7. Introduction
10.55.8. Tools and Equipment Required
10.55.9. Orientation
10.55.10. Clearances for Access and Air Circulation
10.55.11. Procedure
10.55.12. Introduction
10.55.13. Tools and Equipment Required
10.55.14. Motor and Battery Connections
10.55.14.1. General
10.55.14.2. Making Connections to Terminal Posts
10.55.14.3. Inrush Current Limiting Resistance
10.55.14.4. Main Contactor
10.55.14.5. Key Start Input
10.55.15. Control and I/O Connections
10.55.15.1. General
10.55.15.2. ID0 and ID1 Inputs
10.55.15.3. Encoder Signals
10.55.15.4. Temperature Sensor
10.55.15.5. CAN Bus Signals
10.55.15.6. Crimping Contacts onto Signal Conductors
10.55.15.7. Installing Crimped Contacts in Connector Housing
10.55.16. General
10.55.17. Checks Prior to Initial Powerup
10.55.18. Verifying AC SuperDrive Readiness for Operation
10.55.19. Configuring the AC SuperDrive for the Application
10.55.20. Final Operational Checks in Vehicle
10.55.21. Introduction
10.55.22. Periodic Preventive Maintenance
10.55.23. AC SuperDrive Replacement Procedure
10.55.23.1. Drive Removal
10.55.23.2. Drive Installation
10.55.24. Obtaining Factory Repair
10.55.25. Scope of the Troubleshooting Guide
10.55.26. Using the Troubleshooting Guide
10.55.26.1. Organization of Troubleshooting Guide
10.55.26.2. About Errors and Warnings
10.55.26.3. Error Logging
10.55.26.4. Using the Troubleshooting Charts
10.55.27. Information for OEMs Preparing User Documentation
10.55.28. Symptom Main Contactor doesnt close after switching on Key Switch
10.55.29. Symptom Fuse to Power Stage is blown
10.55.30. Symptom AC SuperDrive Status Indicator is blinking or off
10.55.31. Symptom Motor runs only at low speed and with a ticking sound
10.55.32. Error Code 1 Pulse Sensor Error
10.55.33. Error Code 2 Motor Temperature High
10.55.34. Warning Code 16 Power limited due to Motor Overtemp.
10.55.35. Error Code 4 Heatsink Temperature high
10.55.36. Warning Code 1 Power Limited due to Heatsink Overtemp.
10.55.37. Error Code 8 Overcurrent
10.55.38. Error Code 16 DC Bus High – hardware detected
10.55.39. Error Code 32 DC Bus High – software detected
10.55.40. Error Code 64 DC Bus Low
10.55.41. Error Code 128 No Charging DC Bus
10.55.42. Error Code 256 CAN – too many Errors
10.55.43. Error Code 512 CAN Watchdog Time-out
10.55.44. Error Code 1024 Missing Okay to Start from Truck Controller
10.55.45. Error Code 2048 Contradictory Commands from Truck Controller
10.55.46. Error Code 4096 Potentiometer Values Out of Range
10.55.47. Warning Code 2 Heatsink Temperature Sensor Open Circuit
10.55.48. Warning Code 4 Heatsink Temperature Sensor Short Circuit
10.55.49. Warning Code 8 Power limited – temp < -20 deg. C
10.55.50. Warning Code 32 Motor Temperature Sensor – Open Circuit
10.55.51. Warning Code 64 Motor Temperature Sensor – Short Circuit
10.55.52. Warning Code 128 Speed from Truck Controller Out of Range
10.55.53. Warning Code 256 Current Calibration Error
10.55.54. Warning Code 512 Reverted to Default Parameters
10.55.54.1. Table of Contents
11.
12.
12.1. Table of Contents
12.2. Introduction
12.2.1. About APS Documentation
12.2.1.1. Scope of this Manual
12.2.1.2. Intended Use
12.2.1.3. Related Documents
12.2.2. About the Advanced Power Steering Unit
12.2.2.1. Intended Use
12.2.2.2. Safety Instructions
12.2.2.3. Technical Support
12.2.2.4. Product Warranty
12.3. APS Installation
12.3.1. Installing APS in Vehicle
12.3.1.1. Introduction
12.3.1.2. Installing the Actuator
12.3.1.3. Installing a Separately mounted Controller
12.3.2. Installing Steering Feedback Sensors
12.3.2.1. Introduction
12.3.2.2. Potentiometer
12.3.2.3. Home Cam with Center Position Sensor
12.3.2.4. Home Cam with Combination Center/End Limit Sensor
12.3.3. Installing Steering Input Sensors
12.3.3.1. Introduction
12.3.3.2. Stepper Motor
12.3.3.3. Joystick or Potentiometer
12.3.3.4. Encoder
12.3.4. Wiring the APS
12.3.4.1. Introduction
12.3.4.2. Tools and Equipment Required
12.3.4.3. Wiring the APS Mating Connector
12.3.4.4. Battery Power Connections
12.3.4.5. Sensor, Safety and Communications Wiring
12.3.4.6. Actuator to Separately Mounted Controller Cabling
12.4. Startup and Commissioning
12.4.1. Initial Startup
12.4.1.1. General Information
12.4.1.2. Checks Prior to Initial Powerup
12.4.1.3. Verifying APS Unit Readiness for Operation
12.4.1.4. Configuring the APS for the Application
12.4.1.5. Operational Checks in Vehicle
12.5. Maintenance
12.5.1. Maintenance Procedures
12.5.1.1. Introduction
12.5.1.2. Periodic Inspection and Preventive Maintenance
12.5.1.3. Steering Feedback Calibration
12.5.2. APS Replacement Procedures
12.5.2.1. Safety Information
12.5.2.2. APS with Integrated Controller
12.5.2.3. APS with Separately Mounted Controller
12.6. Troubleshooting
12.6.1. Introduction
12.6.1.1. Terms and Definitions
12.6.1.2. Troubleshooting Data Available from APS
12.6.2. The Troubleshooting Guide
12.6.2.1. General
12.6.2.2. Using the Troubleshooting Guide
12.6.2.3. General Troubleshooting Procedure
12.6.2.4. Information for OEMs Preparing User Documentation
12.6.2.5. LED status Indicator is Off
12.6.2.6. High Current Error
12.6.2.7. Voltage Error
12.6.2.8. High Temp Error
12.6.2.9. Watchdog Reset
12.6.2.10. Hardware Power Protection Trip
12.6.2.11. Safety Out Error
12.6.2.12. Steer Sensor Error
12.6.2.13. Switch Error
12.6.2.14. Feedback Sensor Error
12.6.2.15. EEPROM Error
12.6.2.16. Motor Error
12.6.2.17. Position Error
12.6.2.18. Communications Timeout Error
13.
13.1. Table of Contents
13.2. Introduction
13.2.1. About CANION Documentation
13.2.1.1. Scope of this Manual
13.3. Technical Description
13.3.1. Principles of Operation
13.3.1.1. Introduction
13.3.1.2. Introduction
13.3.1.3. CANION Software
13.4. Applications
13.4.1. Order Picker
13.4.2. Order Picker
13.4.2.1. Reach Truck
13.5. Interfacing to CANION
13.5.1. Interfacing Input Devices
13.5.1.1. General
13.5.2. Interfacing Input Devices
13.5.2.1. PWM Outputs
13.5.3. Interfacing Output Devices
13.5.3.1. Interfacing CANION in a Truck Can Network
13.5.4. Can Bus Communications
13.5.4.1. General Configuration
13.6. Installation and Wiring
13.6.1. CANION Installation
13.6.1.1. Mounting CANION in a Vehicle
13.6.2. CANION Installation
13.6.2.1. Introduction
13.7. Specifications
13.7.1. Electrical Power Inputs Outputs
14. _A-01_Foreword
15. _A-02_How to read this manual
16. _A-03_Safety instructions
17. _A-04_General information
18. _A-05_Forks
19. _A-06_Electrical operation
20. _A-07_Battery maintenance
21. _A-08_Electric system maintenance
22. _A-09_Parameter lists
23. _A-10_Fault and state reports
24. _A-11_Technical data
25. _A-12_Annex

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