Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100

Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100 - Image 2

Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100 - Image 3

Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100 - Image 4

Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100 - Image 5

mitsubishi s6s s6s t diesel engine service manual 99619 33100 2

mitsubishi s6s s6s t diesel engine service manual 99619 33100 3

Mitsubishi S6S, S6S-T Diesel Engine Service Manual 99619-33100

$30.00

Type Of Manual: Service Manual
Manual ID: 99619-33100
Number of Pages: 198
Size: 24.1MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- S6S, S6S-T Diesel Engine

1. INTRODUCTION
1.1. How to use this manual
1.1.1. Methods of presentation
1.1.2. Terms used in this manual
1.1.3. Abbreviations
1.1.4. Units of measurement
1.2. Safety cautions
1.2.1. Fire and explosions
1.2.2. Stay away from rotating and moving parts
1.2.3. Be careful of exhaust fume poisoning
1.2.4. Protect ears from noise
1.2.5. Be careful of falling down
1.2.6. Be careful when handling fuel, engine oil or LLC
1.2.7. Be careful of burns
1.2.8. Service battery
1.2.9. When abnormality occurs
1.2.10. Other cautions
1.2.11. Warning labels
1.2.12. Tips on disassembling and assembling
2. GENERAL CONTENTS
3. Chapter 1 GENERAL
3.1. External view
3.1.1. S6S (in-line type fuel injection pump) external view
3.1.2. S6S (distributor type fuel injection pump) external view
3.1.3. S6S-T (distributor type fuel injection pump) external view
3.2. System flow diagrams
3.2.1. Outline of fuel system
3.2.2. Outline of lubrication system
3.2.3. Outline of cooling system
3.2.4. Outline of inlet and exhaust system
3.3. Engine serial number location
3.4. Main specifications
4. Chapter 2 SERVICE DATA
4.1. Maintenance service data
4.1.1. Engine general
4.1.2. Basic engine
4.1.3. Fuel system
4.1.4. Lubrication system
4.1.5. Cooling system
4.1.6. Inlet and exhaust system
4.1.7. Electrical system
4.2. Tightening torque table
4.2.1. Tightening torque for basic engine
4.2.2. Tightening torque for fuel system
4.2.3. Tightening torque for lubrication system
4.2.4. Tightening torque for cooling system
4.2.5. Tightening torque for inlet and exhaust system
4.2.6. Tightening torque for electrical system
4.2.7. Tightening torque for standard bolts and nuts
4.2.8. Standard stud tightening torque
5. Chapter 3 SERVICE TOOLS
5.1. Special tools
6. Chapter 4 OVERHAUL INSTRUCTIONS
6.1. Determining overhaul timing
6.2. Compression pressure – Measure
7. Chapter 5 DISASSEMBLY OF BASIC ENGINE
7.1. Cylinder heads and valve mechanisms – Disassemble and inspect
7.1.1. Valve clearance – Inspect
7.1.2. Rocker shaft assembly – Remove
7.1.3. Cylinder head bolt – Remove
7.1.4. Cylinder head assembly – Remove
7.1.5. Valve sinkage – Measure
7.1.6. Valve and valve spring – Remove
7.2. Rear mechanism – Disassemble and inspect
7.2.1. Flywheel face and radial runouts – Measure
7.2.2. Flywheel – Remove
7.2.3. Rear plate – Remove
7.3. Front mechanism – Disassemble and inspect
7.3.1. Damper face and radial runouts – Measure
7.3.2. Damper and crankshaft pulley – Remove
7.3.3. Timing gear case – Remove
7.3.4. Timing gear backlash – Measure
7.3.5. Idler gear and camshaft end play – Measure
7.3.6. Fuel injection pump – Remove
7.3.7. Oil pan – Remove
7.3.8. Oil strainer – Remove
7.3.9. Oil pump gear – Remove
7.3.10. Front plate – Remove
7.3.11. Idler gear – Remove
7.3.12. Camshaft – Remove
7.3.13. Camshaft gear – Replace
7.3.14. Oil pump – Remove
7.4. Piston, connecting rod, crankshaft and crankcase – Disassemble and inspect
7.4.1. Piston protrusion – Measure
7.4.2. Carbon deposits from the upper part of cylinder – Remove
7.4.3. Connecting rod end play – Measure
7.4.4. Connecting rod cap – Remove
7.4.5. Piston – Remove
7.4.6. Piston ring – Remove
7.4.7. Piston pin and piston – Remove
7.4.8. Crankshaft end play – Measure
7.4.9. Main bearing cap – Remove
7.4.10. Crankshaft – Remove
7.4.11. Tappet – Remove
8. Chapter 6 INSPECTION AND REPAIR OF BASIC ENGINE
8.1. Cylinder head and valve mechanism – Inspect and repair
8.1.1. Clearance between rocker bushing and rocker shaft – Measure
8.1.2. Valve stem outside diameter and valve guide inside diameter – Measure
8.1.3. Valve guide – Replace
8.1.4. Valve face – Inspect
8.1.5. Valve face – Reface
8.1.6. Valve seat – Reface
8.1.7. Valve seat – Replace
8.1.8. Valve and valve seat – Lap
8.1.9. Squareness and free length of valve spring – Measure
8.1.10. Pushrod runout – Measure
8.1.11. Distortion of cylinder head bottom surface – Measure
8.1.12. Combustion jet – Replace
8.2. Rear mechanism – Inspect and repair
8.2.1. Flatness of flywheel – Measure
8.2.2. Ring gear – Inspect
8.2.3. Ring gear – Replace
8.3. Front mechanism – Inspect and repair
8.3.1. Damper – Inspect visually
8.3.2. Idler bushing inside diameter and idler shaft outside diameter – Measure
8.3.3. Idler shaft – Replace
8.3.4. Cam lift of camshaft – Measure
8.3.5. Camshaft runout – Measure
8.3.6. Camshaft journal outside diameter – Measure
8.3.7. Camshaft hole (bushing) inside diameter – Measure
8.3.8. Camshaft bushing – Replace
8.3.9. Belt groove wear – Inspect
8.4. Piston and connecting rod – Inspect and repair
8.4.1. Piston – Inspect visually
8.4.2. Piston weight
8.4.3. Piston outside diameter – Measure
8.4.4. Piston ring groove – Inspect
8.4.5. Piston pin bore diameter and piston pin outside diameter – Measure
8.4.6. Standard for piston ring replacement
8.4.7. Clearance between connecting rod bearing and crankpin – Measure
8.4.8. Clearance between connecting rod bushing and piston pin – Measure
8.4.9. Connecting rod bushing – Replace
8.4.10. Connecting rod assembly weight rank
8.4.11. Connecting rod bearing – Inspect
8.4.12. Connecting rod bend and twist – Inspect
8.5. Crankcase and crankshaft – Inspect and repair
8.5.1. Cylinder inside diameter – Measure
8.5.2. Crankcase top surface distortion – Measure
8.5.3. Crankshaft crankpin and journal outside diameters – Measure
8.5.4. Crankpin and rearmost crank main journal width – Measure
8.5.5. Crankshaft – Grind
8.5.6. Crankshaft runout – Measure
8.5.7. Crankshaft gear – Inspect
8.5.8. Crankshaft gear – Replace
8.5.9. Front oil seal – Replace
8.5.10. Oil seal contact surface – Inspect
8.5.11. Main bearing – Inspect
8.5.12. Clearance between main bearing and crank journal – Measure
8.5.13. Thrust plate – Inspect
8.5.14. Tappet – Inspect
9. Chapter 7 ASSEMBLY OF BASIC ENGINE
9.1. Piston, connecting rod, crankshaft and crankcase – Assemble
9.1.1. Crankcase – Invert
9.1.2. Tappet – Install
9.1.3. Upper main bearing – Install
9.1.4. Rear upper thrust plate – Install
9.1.5. Crankshaft – Install
9.1.6. Lower main bearing shell and lower thrust plate – Install
9.1.7. Main bearing cap – Install
9.1.8. Crankshaft end play – Measure
9.1.9. Side seal – Insert
9.1.10. Piston and connecting rod – Assemble
9.1.11. Piston ring – Install
9.1.12. Piston installation – Prepare
9.1.13. Connecting rod bolt and upper connecting rod bearing – Install
9.1.14. Piston – Install
9.1.15. Connecting rod cap – Install
9.1.16. Connecting rod end play – Measure
9.1.17. Piston protrusion – Measure
9.2. Front mechanism – Assemble
9.2.1. Oil pump – Install
9.2.2. Front plate – Install
9.2.3. Camshaft – Install
9.2.4. Idler gear – Install
9.2.5. Oil pump gear – Install
9.2.6. Fuel injection pump – Install
9.2.7. Timing gear backlash – Measure
9.2.8. Idler gear end play – Measure
9.2.9. Camshaft end play – Measure
9.2.10. Front oil seal – Install
9.2.11. Timing gear case – Install
9.2.12. Oil strainer – Install
9.2.13. Oil pan – Install
9.2.14. Crankcase – Invert
9.2.15. Cover – Install
9.2.16. Damper and crankshaft pulley – Install
9.2.17. Damper face and radial runouts – Measure
9.3. Rear mechanism – Assemble
9.3.1. Rear oil seal – Install
9.3.2. Rear plate – Install
9.3.3. Flywheel – Install
9.3.4. Flywheel face and radial runouts – Measure
9.4. Cylinder head and valve mechanism – Assemble
9.4.1. Cylinder head – Assemble
9.4.2. Valve sinkage – Measure
9.4.3. Cylinder head gasket – Install
9.4.4. Cylinder head assembly – Install
9.4.5. Cylinder head bolt – Tighten
9.4.6. Push rod – Insert
9.4.7. Rocker shaft assembly – Install
9.4.8. Valve clearance – Check and adjust
9.4.9. Rocker cover – Install
10. Chapter 8 FUEL SYSTEM
10.1. Fuel system – Remove and inspect
10.2. Fuel system – Disassemble and inspect
10.2.1. Fuel filter – Disassemble, inspect and assemble (paper element)
10.2.2. Fuel injection nozzle – Disassemble and inspect
10.2.3. Fuel injection nozzle – Inspect and adjust
10.2.4. Fuel injection nozzle – Assemble
10.2.5. Gauze filter of distribute type fuel injection pump – Inspect and clean
10.3. Fuel system – Install
10.3.1. Fuel injection timing (in-line type fuel injection pump) – Inspect
10.3.2. Fuel injection timing (distributor type fuel injection pump) – Inspect
11. Chapter 9 LUBRICATION SYSTEM
11.1. Lubrication system – Remove and inspect
11.2. Lubrication system – Disassemble, inspect and assemble
11.2.1. Oil pump – Disassemble and inspect
11.2.2. Oil pump – Inspect
11.2.3. Oil pump – Assemble
11.2.4. Oil cooler – Disassemble and inspect
11.2.5. Oil filter – Inspect
11.2.6. Relief valve – Inspect
11.3. Lubrication system – Install
12. Chapter 10 COOLING SYSTEM
12.1. Cooling system – Remove and inspect
12.2. Cooling system – Disassemble, inspect and assemble
12.2.1. Thermostat – Disassemble and inspect
12.2.2. Thermostat – Inspect
12.2.3. Water pump – Disassemble and inspect
12.3. Cooling system – Install
13. Chapter 11 INLET AND EXHAUST SYSTEMS
13.1. Inlet and exhaust systems – Remove and inspect
13.2. Inlet and exhaust systems – Disassemble, inspect and assemble
13.2.1. Exhaust manifold distortion – Measure
13.3. Inlet and exhaust systems – Install
14. Chapter 12 ELECTRICAL SYSTEM
14.1. Electrical system – Remove and inspect
14.1.1. Starter – Remove and inspect
14.1.2. Inspection before removal of alternator
14.1.3. Alternator – Remove and inspect
14.1.4. Magnetic valve (stop solenoid) – Remove and inspect
14.1.5. Glow plug – Remove and inspect
14.2. Electrical system – Disassemble, inspect and assemble
14.2.1. Inspection before disassembling starter
14.2.2. Starter – Disassemble and inspect
14.2.3. Starter – Inspect and repair
14.2.4. Starter – Assemble
14.2.5. Alternator – Disassemble and inspect
14.2.6. Alternator – Inspect and repair
14.2.7. Alternator – Assemble
14.2.8. Glow plug – Inspect and repair
14.2.9. Magnetic valve (stop solenoid) – Inspect and repair
14.3. Electrical system – Install
14.3.1. Glow plug – Install
14.3.2. Magnetic valve (stop solenoid) – Install
14.3.3. Stop solenoid – Install (in-line type fuel injection pump, RUN-OFF type)
14.3.4. Alternator – Install
14.3.5. Starter – Install
15. Chapter 13 ADJUSTMENT AND OPERATION
15.1. Engine – Adjust
15.1.1. Valve clearance – Check
15.1.2. Fuel system – Drain
15.1.3. Fuel system – Bleed air
15.1.4. Belt and belt tension – Inspect and adjust
15.2. Break-in operation
15.2.1. Engine start-up
15.2.2. Break-in operation
15.3. Performance test
15.3.1. Engine equipment condition
15.3.2. Test items and purposes
15.3.3. Other inspections
15.3.4. Engine output adjustment
16. BACK COVER
17. REAR COVER

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