BT PE, PL, HT Series Trucks Operating - Maintenance - Parts Manual 301071-000

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BT PE, PL, HT Series Trucks Operating – Maintenance – Parts Manual 301071-000

$30.00

Type Of Manual: Operating – Maintenance – Parts Manual
Manual ID: 301071-000
: Parts Manual PDF
Number of Pages: 124
Size: 5.6MB
Format: PDF

Category: BT Parts Manual PDF

Model List:
- PE-45, PE-45R, PE-45C, PE-60, PE-60R, PL-45, HT-45, HT-60

1. Front Cover
2. Warranty
3. To New Prime-Mover Owners
4. Preliminary Service
5. Operation
6. Warning
7. Operating Rules and Instructions
7.1. Operator Qualifications
7.2. Operator Training
7.3. Operator Responsibility
7.4. General Rules and Practices
7.5. Traveling
7.6. Loading
7.7. Operator Care of the Truck
7.8. Controls and Safety Equipment
7.8.1. Horn Switch
7.8.2. Raise Switch
7.8.3. Lower Switch
7.8.4. Third Speed Control Switch
7.8.5. Key Switch
7.8.6. Battery Discharge Indicator
7.8.7. Hourmeter
7.8.8. Safety Interlock Switch
7.8.9. Deadman Brake
7.8.10. Direction Control Handle
7.8.11. Direction Control
7.8.12. Resistor Control
7.8.13. SCR Control System
8. Periodic Maintenance Chart
9. Lubrication Chart
10. Maintenance Instructions
10.1. Battery
10.2. Theory of Electrical Operations
10.3. Control Switches
10.4. Power Wiring
10.5. Control Wiring
10.6. Lift Limit Switch
10.7. Mechanical Brake
10.8. Interlock Switch
10.9. Transmission Rollers
10.10. Contactor Points
10.11. Motor Commutator
10.12. Series Only Pull Rod Assembly/Adjustment
10.13. Hydraulic System
10.14. Hydraulic Pump/Motor
10.15. Hydraulic Filter
10.16. Pressure Relief Valve Adjustment
11. Service and Disassembly Instructions
11.1. Contactor Points
11.2. Flush Grease Fittings
11.3. Remove Handle and Transmission Assembly
11.4. Handle and Transmission Assembly
11.4.1. Disassembly
11.4.2. Assembly
11.5. Drive Wheel
11.6. Drive Motor
11.6.1. Assembly
11.7. Adjustment of Backlash for 221 Transmission
11.8. Gear Case Guide Ring
11.9. 1 Transmission Assembly (Single Disc Brake Assembly)
11.9.1. Assembly of Drive Motor
11.10. 1 Transmission Assembly (Multiple Disk Brake Assembly)
11.10.1. Assembly of Drive Motor
11.11. Mechanical Brake
11.12. Interlock Switch
11.13. Assembly of 141 Transmission
11.14. Directional Control Switch
11.15. Master Switch
11.15.1. Disassembly
11.15.2. Assembly
11.16. Electrical Panel Contactors
11.16.1. Disassembly
11.16.2. Assembly
11.17. Lift Frame
11.18. Hydraulic Pump
11.19. Release Valve and Solenoid
11.20. Hydraulic Cylinders
11.21. Contactor Assembly
11.22. Connections
11.23. Maintenance and Adjustment
11.24. Power Contacts
11.25. Disassembly
11.26. Inspection
11.27. Assembly
12. Parts Ordering Instructions
13. Field Modifications
14. PE-45 Electric Low Lift Pallet Truck Specifications
15. PE-45R Electric Low Lift Pallet Truck Specifications
16. PE-60 Electric Low Lift Pallet Truck Specifications
17. PE-60R Electric Low Lift Pallet Truck Specifications
18. HT-45 Electric End Controlled Low Lift Pallet Truck Specifications
19. HT-60 Electric End Controlled Low Lift Pallet Truck Specifications
20. Parts Information
20.1. Figure 1 Decal and Parts Assembly
20.2. Figure 2 Part List and Service Reference Index
20.3. Figure 3 Shield Assembly
20.4. Figure 4 PE45C Frame Components
20.5. Figure 5 PE45/60 Carrier Frame Assembly
20.6. Figure 6 PE45/60 221 Handle and Transmission Assembly
20.7. Figure 7 PE45C 221 Transmission and Handle Assembly
20.8. Figure 8 PE45/50 Handle Assembly
20.9. Figure 9 PE45C Handle Assembly
20.10. Figure 10 Master Control Switch Assembly
20.11. Figure 11 Master Control Switch Assembly
20.12. Figure 12 Master Control Switch Assembly
20.13. Figure 13 Master Control Switch Assembly
20.14. Figure 14 PE45/60 12 Volt 221 Transmission Assembly Part 1
20.15. Figure 15 PE45/60 12 Volt 221 Transmission Assembly Part 2
20.16. Figure 16 Drive Motor Assembly
20.17. Figure 17 12 Volt Drive Motor Assembly
20.18. Figure 18 24 Volt Drive Motor
20.19. Figure 19 PE45/60 24 Volt and PE45R/60R 12/24 Volt Multiple Disc Brake Transmission Assembly
20.20. Figure 20 Drive Motor Assembly
20.21. Figure 21 Drive Motor, 12 Volt
20.22. Figure 22 Drive Motor, 12 Volt
20.23. Figure 23 HT45/60 Transmission and Handle Assembly
20.24. Figure 24 HT45C 141 Transmission and Handle Assembly
20.25. Figure 25 HT45/80 141 Transmission Assembly with MEA-4023 Drive Motor
20.26. Figure 26 141 Motor Assembly
20.27. Figure 27 Spring Loaded Caster Assembly
20.28. Figure 28 Electrical Symbols
20.29. Figure 29 PE/PL Electrical Schematic
20.30. Figure 30 Control Wiring Harness Assembly
20.31. Figure 31 Riding Control Wiring Harness Assembly
20.32. Figure 32 PE/PL Power Component Assembly
20.33. Figure 33 Control Panel Assembly
20.34. Figure 34 G.E. Contactor Assembly
20.35. Figure 35 G.E. Contactor Assembly
20.36. Figure 36 3rd Speed Panel Assembly
20.37. Figure 37 Cableform 3rd Speed Panel Assembly
20.38. Figure 38 Contactor Assembly (Cableform)
20.39. Figure 39 HT45 60 Electrical Schematic
20.40. Figure 40 Control Wiring Harness Assembly
20.41. Figure 41 HT45/60 Riding Control Wiring
20.42. Figure 42 HT45/60 Power Component Assembly
20.43. Figure 43 HT45/60 Control Panel Assembly
20.44. Figure 44 3rd Speed Panel Assembly
20.45. Figure 45 G.E. Contactor Assembly
20.46. Figure 46 Dynamic Brake Control Wiring Assembly
20.47. Figure 47 Model 50 SCR, 24 Volt, Electrical Schematic
20.48. Figure 48 G.E. Model 50 SCR Contactor Panel Wiring Diagram
20.49. Figure 49 G.E. Model 50 SCR Panel Wiring Diagram
20.50. Figure 50 G.E. Model 50 SCR Control Wiring
20.51. Figure 51 Model 50 SCR Power Wiring (24 Volt)
20.52. Figure 52 Model 50 SCR Panel Assembly
20.53. Figure 53 Model SCR Contactor Panel
20.54. Figure 54 G.E. Model SCR Contactor – Forward/Reverse 1A
20.55. Figure 55 Pump Cont. Panel Assembly
20.56. Figure 56 EV-1 SCR Electrical Schematic
20.57. Figure 57 Model EV-1 Control Wiring Harness Assembly
20.58. Figure 58 EV-1 Power Component Assembly
20.59. Figure 59 EV-1 Contactor Panel Assembly
20.60. Figure 60 G.E. Contactor Assembly
20.61. Figure 61 G.E. Contactor Assembly
20.62. Figure 62 EV-1 Pump Contactor Panel
20.63. Figure 63 EV-1 SCR Control
20.64. Figure 64 Transformer Assembly
20.65. Figure 65 Rectifier Heat Sink Assembly
20.66. Figure 66 Power Connector Assembly
20.67. Figure 67 Hydraulic Schematic
20.68. Figure 68 Hydraulic Schematic Symbols
20.69. Figure 69 Hydraulic System
20.70. Figure 70 Hydraulic Pump and Motor Assembly
20.71. Figure 71 Motor Assembly
20.72. Figure 72 Cylinder Assembly
20.73. Figure 73 PE-45, PE-45C, PE-45R, HT-45 Lift Frame Assembly
20.74. Figure 74 PE-60, HT-60 Lift Frame Assembly
20.75. Figure 75 PL-45 Lift Frame Assembly
20.76. Figure 76 Foot Pedal Assembly
20.77. Figure 77 Pallet Entry Roller Assembly
20.78. Figure 78 PE/HT 45 60 Rider Platform
20.79. Figure 79 Skid Adapter and Package Guard Assembly
20.80. Figure 80 Removable Load Bucket Rest
21. Service Guide
22. Back Cover

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