BT RR-30B Reach Truck Repair And Parts Manual 301077-000

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BT RR-30B Reach Truck Repair And Parts Manual 301077-000

$30.00

Type Of Manual: Repair And Parts Manual
Manual ID: 301077-000
: Parts Manual PDF
Number of Pages: 376
Size: 17.6MB
Format: PDF

Category: BT Parts Manual PDF

Model List:
- RR-30B Reach Truck

1. Front Cover
2. Introduction
3. Important Notice
4. Preliminary Service
5. Warning
6. Operating Rules and Instructions
6.1. Operator Qualifications
6.2. Operator Training
6.3. Operator Responsibility
6.4. General Rules and Practices
6.5. Traveling
6.6. Loading
6.7. Operator of the Truck
6.8. Arrival and Pre-Delivery Check List
7. Parts Ordering Instructions
8. Field Modifications
9. Dealers Owners Record
10. Frame Index
10.1. 01 General Description
10.2. 02 Auxiliary Door
10.3. 03 Battery Retainer
10.4. 04 Battery Rollers
10.4.1. Routine Maintenance
10.4.2. Disassembly
10.4.3. Assembly
10.5. 05 Load Wheel Assembly
10.6. 06 Caster Assembly
10.6.1. Routine Maintenance
10.6.2. Removal
10.6.3. Installation
10.7. Main Frame and Load Wheel Assembly
11. Instruments and Dash Controls Index
11.1. 01 General Description
11.2. 02 Emergency Disconnect
11.2.1. Disassembly
11.2.2. Inspection
11.2.3. Assembly
11.2.4. Emergency Disconnect Assembly
11.3. 03 Auxiliary Control
11.3.1. Disassembly
11.3.2. Inspection
11.3.3. Assembly
11.3.4. Auxiliary Control Assembly
11.4. 04 Hand Lift and Speed Control
11.4.1. Master Control Switch
11.4.2. Disassembly
11.4.3. Hand Lift and Speed Control Assembly
11.4.4. Assembly
11.5. 05 Steering
11.5.1. Theory of Operation
11.5.2. Routine Maintenance
11.5.3. Torque Generator
11.5.4. Disassembly
11.5.5. Inspection
11.5.6. Assembly
11.5.7. Steering Assembly
11.5.8. Steering Troubleshooting
11.6. 06 Brake
11.6.1. Theory of Operation
11.6.2. Brake Adjustments
11.6.3. Disassembly
11.6.4. Assembly
11.6.5. Brake Assembly
11.6.6. Brake Assembly Troubleshooting
12. Transmission Index
12.1. 01 General Description
12.2. 02 Transmission
12.2.1. Theory of Operation
13. Electrical System Index
13.1. 01 General Description
13.1.1. Electrical Wiring
13.1.2. Diode Test
13.1.3. Contactor Coil Test
13.2. 02 Battery
13.2.1. Delivery
13.2.2. Specific Gravity as Related to Open Cell Voltage
13.2.3. Understanding Volts, Watts and Ampes
13.2.4. Battery Selection
13.2.5. Battery Troubleshooting Chart
13.2.6. Relay Wiring Harness Assembly
13.2.7. Switch Relay Assembly
13.2.8. Wiring Harness Assembly
13.2.9. Wiring Assembly for Cold Storage
13.2.10. Two Stage Mast Cable Assembly
13.2.11. Three Stage Mast Cable Assembly
13.2.12. Reach Cable Assembly
13.2.13. Power Component Wiring
13.2.14. SCR and Contactor Panel Assembly
13.2.15. EV-1 SCR Control
13.2.16. Transformer Assembly
13.2.17. Rectifier Heat Sink Assembly
13.2.18. Connector Assembly
13.2.19. Warning Light Assembly
13.3. 03 Contactor
13.3.1. EV-1 Panel Contactors
13.3.2. Single-Pole, Double-Throw Type
13.3.3. Power Contacts
13.3.4. Contactor Assembly
13.3.5. Single-Pole, Double-Throw Type
13.3.6. Power Contacts
13.3.7. Contactor Assembly
13.3.8. Contactor Assembly
13.3.9. To Prepare Truck for Troubleshooting
13.4. 04 Prestolite Motor Service Instructions
13.4.1. Cleaning
13.4.2. Visual Inspection
13.4.3. Testing
13.4.4. Armature
13.4.5. Frame and Field Service Notes
13.4.6. Field Coil Installation
13.4.7. Assembly and Testing
13.4.8. Electric Motor Repair
13.5. 05 Master Control Switch
13.5.1. Disassembly
13.5.2. Assembly
13.5.3. Master Control Switch Troubleshooting
14. Hydraulic Index
14.1. 01 General Description
14.1.1. Hydraulic System – Theory of Operation
14.1.2. Hydraulic Reservoir Assembly
14.2. 02 Lift Pump
14.2.1. Routine Maintenance
14.2.2. Removal
14.2.3. Installation
14.2.4. Cessna Lift Pump
14.2.5. Dowty Pump Assembly
14.3. 03 Auxiliary Pump
14.3.1. Routine Maintenance
14.3.2. Removal
14.3.3. Installation
14.3.4. Auxiliary Pump and Motor Assembly
14.3.5. Cessna Auxiliary Pump
14.4. 04 Torque Generator
14.4.1. Steering – Theory of Operation
14.5. 05 Lift Valve
14.5.1. Lift Control Valve (Removal/Installation
14.5.2. Hydraulic Valve Switch (Cessna Valves)
14.5.3. Cessna Lift Control Valve Assembly
14.6. 06 Auxiliary Valve
14.6.1. Routine Maintenance
14.6.2. Cleaning
14.6.3. Removal
14.6.4. Installation
14.6.5. Cessna Auxiliary Control Valve Assembly
14.6.6. Disassembly
14.6.7. Inspection
14.6.8. Assembly
14.6.9. Cessna Valve Switch Adjustment
14.6.10. Auxiliary Control Valve Troubleshooting
14.7. 07 Solenoid Valve
14.7.1. Routine Maintenance
14.7.2. Cleaning
14.7.3. Removal
14.7.4. Installation
14.7.5. Disassembly
14.7.6. Assembly
14.7.7. Reach with Tilt Manifold Valve Assembly
14.7.8. Sideshifter Manifold Valve Assembly
14.7.9. Solenoid Valve Troubleshooting
14.8. 08 Deep Reach Solenoid Valve
14.8.1. Routine Maintenance
14.8.2. Cleaning
14.8.3. Removal
14.8.4. Installation
14.8.5. Disassembly
14.8.6. Assembly
14.8.7. Deep Reach Manifold Valve Assembly
14.8.8. Stage Cylinder and Reservoir Assembly
14.8.9. Stage Cylinder Assembly
14.9. 09 2 Stage Cylinder
14.9.1. Removal
14.9.2. Installation
14.9.3. Two Stage Cylinder Assembly
14.10. 10 3 Stage Freelift Cylinder
14.10.1. Routine Maintenance
14.10.2. Removal
14.10.3. Installation
14.10.4. Disassembly
14.10.5. Inspection
14.10.6. Assembly
14.10.7. Freelift Cylinder Troubleshootiong
14.11. 11 3 Stage Staging Cylinder
14.11.1. Routine Maintenance
14.11.2. Removal
14.11.3. Installation
14.11.4. Disassembly
14.11.5. Inspection
14.11.6. Assembly
14.11.7. Stage Staging Cylinder Assembly
14.11.8. Staging Assembly Troubleshooting
14.11.9. Standard Reach Hose Assembly
14.11.10. Reach and Tilt Cylinder Assembly
14.12. 12 Single Reach, Reach Cylinder
14.12.1. Single Reach, Reach Cylinder
14.12.2. Reach Cylinder
14.13. 13 Single Reach, Tilt Cylinder
14.13.1. Routine Maintenance
14.13.2. Tilt Cylinder(s)
14.13.3. Removal
14.13.4. Installation
14.13.5. Routine Maintenance
14.13.6. Disassembly
14.13.7. Inspection
14.13.8. Assembly
14.13.9. Single Reach, Tilt Cylinder Troubleshooting
14.13.10. Deep Reach, Reach Cylinder and Hose Assembly
14.13.11. Deep Reach, Reach Cylinder Assembly
14.14. 14 Deep Reach, Reach Cylinder
14.14.1. Routine Maintenance
14.14.2. HMC Reach Cylinders
14.14.3. Removal
14.14.4. Installation
14.14.5. Disassembly
14.14.6. Inspection
14.14.7. Assembly
14.14.8. Deep Reach, Reach Cylinder Troubleshooting
14.14.9. Deep Reach, Tilt Cylinder and Hose Assembly
14.14.10. Deep Reach, Tilt Cylinder Assembly
14.15. 15 Deep Reach Tilt Cylinder
14.15.1. Routine Maintenance
14.15.2. Removal
14.15.3. Installation
14.15.4. Disassembly
14.15.5. Inspection
14.15.6. Assembly
14.15.7. Deep Reach, Tilt Cylinder Troubleshooting
14.15.8. Sideshifter Hose Assembly
14.15.9. Deep Reach Sideshifter Hose Assembly
14.16. 16 Sideshifter Cylinder
14.16.1. Routine Maintenance
14.16.2. Removal
14.16.3. Installation
14.16.4. Sideshifter Cylinder Assembly
14.16.5. Routine Maintenance
14.16.6. Disassembly
14.16.7. Inspection
14.16.8. Assembly
14.17. 17 Flow Divider
14.17.1. Routine Maintenance
14.17.2. Removal
14.17.3. Installation
14.17.4. Disassembly
14.17.5. Assembly
14.17.6. Flow Divider Assembly
15. Tires Index
15.1. 01 General Description
15.2. 02 Caster Assembly
15.2.1. Routine Maintenance
15.2.2. Disassembly
15.2.3. Inspection
15.2.4. Assembly
15.2.5. Caster Troubleshooting
15.3. 03 Load Wheel Assembly
15.3.1. Articulating Wheels
15.3.2. Single Load Wheel
15.3.3. Four Inch High Outriggers Articulating Load Wheel Assembly
16. Shielding Index
16.1. 01 General Description
16.2. 02 Shielding
16.3. 03 Padding
16.3.1. Installation
16.3.2. Shielding Assembly
17. Jacking and Hoisting Index
17.1. 01 General Description
17.2. 02 Elevating the Truck
17.2.1. Elevating and Blocking
18. Mast System Index
18.1. 01 General Description
18.1.1. Upright Maintenance
18.1.2. Reach Assembly Removal
18.1.3. Reach Cylinder (Removal from Machine)
18.1.4. Tilt Cylinder
18.1.5. Two Stage Mast Installation Assembly
18.2. 02 Two Stage Mast
18.2.1. Shimming of Mast Bearings on Unit
18.2.2. Shimming Reach
18.2.3. Routine Maintenance
18.2.4. Removal
18.2.5. Installation
18.2.6. Disassembly
18.2.7. Two Stage Inner Column Assembly
18.2.8. Two Stage Outer Column Assembly
18.2.9. Assembly
18.2.10. Two Stage Cylinder and Related Parts
18.3. 03 Three Stage Mast
18.3.1. Shimming of Mast Bearings on Unit
18.3.2. Shimming Reach
18.3.3. Shimming Mast with Reach Removed
18.3.4. Routine Maintenance
18.3.5. Removal
18.3.6. Installation
18.3.7. Disassembly
18.3.8. Three Stage Outer Column Assembly
18.3.9. Three Stage Inner Column Assembly
18.3.10. Assembly
18.3.11. Freelift Cylinder Assembly
18.3.12. Three Stage Cylinder Assembly and Related Parts
18.4. 04 Single Reach Cylinder
18.4.1. Routine Maintenance
18.4.2. Removal
18.4.3. Installation
18.4.4. Single Reach Assembly
18.4.5. Single Reach Standard Front Frame Assembly
18.4.6. Tilt Cylinder
18.4.7. Single Reach Tilt Front Frame Assembly
18.5. 05 Double Reach Removal
18.5.1. HMC Reach Cylinder Assembly
18.5.2. HMC Reach Cylinders
18.6. 06 Sideshifter Removal
18.6.1. Routine Maintenance
18.6.2. Cleaning
18.6.3. Visual Inspection
18.6.4. Disassembly
18.6.5. Assembly
18.6.6. Fork Assembly
18.7. 07 Fork Removal/Repair
18.7.1. Routine Maintenance
18.7.2. Disassembly
18.7.3. Assembly
18.8. 08 Lift Chain
18.8.1. Lift Chain Maintenance
18.8.2. Lift Chain Inspection
19. Specification Tables and Charts Index
19.1. 01 General Description
19.2. 02 Data Plate and Decals
19.3. 03 Bolt Torque Data
19.4. 04 RR-30B Specifications on 24 Volts
19.5. 05 RR-30B Specifications on 36 Volts
19.6. 06 Periodic Maintenance Chart
19.7. 07 Lubrication Chart
19.8. RR30B Electric Reach Truck Specifications
19.9. RR30B Electric Deep Reach Truck Specifications
19.10. 10 Shim Thickness
19.10.1. Maintenance
19.11. 11 Serial Number
19.12. Electrical Schematic – Reach with Tilt Fork and Side Shifter
19.13. Electrical Schematic Symbols
19.14. Hydraulic Schematic
19.15. Hydraulic Schematic Symbols
19.16. Decal and Part Assembly
19.17. 17 Special Tools
19.17.1. Flush Grease Fitting
19.17.2. Transmission Nut Tightening Tool
19.17.3. Seal Installation Tool
20. Troubleshooting Index
20.1. 01 General Description
20.2. Cylinders
20.3. Auxiliary Pump
20.4. Lift Pump (Cessna and Dowty)
20.5. Steering
20.6. Transmission
20.7. Reach Extend
20.8. Reach Retract
20.9. Side Shift Left
20.10. Side Shift Right
20.11. Tilt Back
20.12. Tilt Forward
21. Back Cover

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