Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00

Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00 - Image 2

Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00 - Image 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00 - Image 4

Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00 - Image 5

caterpillar bsl pf 6 1542 operating manual 0010 497 600 ba 00 2

caterpillar bsl pf 6 1542 operating manual 0010 497 600 ba 00 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 497 600 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 497 600 BA 00
Number of Pages: 149
Size: 3.9MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- BSL PF 6-1542

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended 1.3 . . . .
4. Purpose of this operating manual 1.4 . . . . . . . . . . . . . . . . . . . .
5. Signs and symbols used 1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storing the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units, dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.7
24. 4. Installation
25. What you need to observe prior to installation 4.3 . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – BSL PF 6/1542 . . . . . . . . . . . . . . . . . . . . . 4.4
30. Assembling the tensionable drive frame and drive 4.7
31. Tensionable drive frame SPR 5 . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Flange plate between tensionable drive frame and
33. gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
34. Installing the gearbox and curved tooth coupling . . . . . . . 4.10
35. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14
36. Electric motors (E-motors) . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
37. Cover on the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16
38. Discharge box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16
39. Connecting the tensionable drive frame with the bootend 4.17
40. Mounting conveyor pans . . . . . . . . . . . . . . . . . . . . . . 4.19
41. Conveyor pans up to the impact roll crusher . . . . . . . . . . . 4.20
42. Pan line – crusher/tensionable drive frame SPR 5 . . . . . . . 4.22
43. Adaptor pan for the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 4.24
44. Pan connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25
45. Dogbone retainer set PF 6 with retainer . . . . . . . . . . . . . . . 4.26
46. Clamp pin connection in the slope area . . . . . . . . . . . . . . . 4.28
47. Screw bolt connection on the SPR 5 . . . . . . . . . . . . . . . . . . 4.30
48. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.31
49. Cable bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.31
50. BSL water spraying system . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
51. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
52. Crusher inlet securing device . . . . . . . . . . . . . . . . . . . . . . . . 4.37
53. Mounting the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
54. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
55. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
56. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.39
57. Tensioning the chain . . . . . . . . . . . . . . . . . . . . . . . . . 4.41
58. Auxiliary devices for holding and pulling the chain . . . . . . 4.42
59. Tensioning the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.43
60. Sequencing control of the conveyors . . . . . . . . . . 4.46
61. Switching conditions between BSL and face conveyors 4.46 . .
62. Switching conditions between head gate and tail gate 4.46 . . .
63. Starting-up the conveyor system . . . . . . . . . . . . . . . 4.47
64. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.47
65. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.48
66. Test run of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.49
67. Re-tightening bolted connections . . . . . . . . . . . . . . . . . . . . . 4.50
68. Removing and withdrawing the conveyor system 4.51
69. Who is authorized to remove and withdraw the
70. conveyor system 4.51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71. 5. Operation
72. Operating the conveyor system . . . . . . . . . . . . . . . . 5.3
73. Who is allowed to operate the conveyor? . . . . . . . . . . . . . . 5.3
74. When may conveying be started? . . . . . . . . . . . . . . . . . . . . 5.3
75. Operating the tensionable drive frame SPR 5 . . . . . . . . . . 5.4
76. Technical description of the FACTS system . . . . . . . . . . . . 5.5
77. Maintaining the conveyor . . . . . . . . . . . . . . . . . . . . . 5.12
78. Temperature and acoustic emission monitoring . . . . . . . . 5.12
79. Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
80. Maintaining the steel structure . . . . . . . . . . . . . . . . . . . . . . . 5.13
81. Maintaining the hydraulic system . . . . . . . . . . . . . . . . . . . . . 5.16
82. Replacing wear parts . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
83. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
84. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
85. Chain strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28
86. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
87. Guides of the trough pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.34
88. Guides of the saddle pan . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.35
89. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.36
90. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.36
91. 6. Technical data
92. Main components of the conveyor system . . . . . . 6.3
93. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
94. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
95. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
96. Identification of the tensionable drive frame . . . . . . . . . . . . 6.6
97. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7
98. Screws and bolts with ISO metric thread . . . . . . . . . . . . . . 6.7
99. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
100. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
101. Greases and lubricating pastes . . . . . . . . . . . . . . . . . . . . . . 6.12
102. 7. For your information
103. Standards and directives . . . . . . . . . . . . . . . . . . . . . . 7.3
104. Applied standards and directives . . . . . . . . . . . . . . . . . . . . . 7.3

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