Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202

Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202 - Image 2

Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202 - Image 3

Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202 - Image 4

Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202 - Image 5

caterpillar ep10cb 35cb electrical systems service manual sclem j22c0 202 2

caterpillar ep10cb 35cb electrical systems service manual sclem j22c0 202 3

Caterpillar EP10CB-35CB Electrical Systems Service Manual SCLEM-J22C0-202

$50.00

Type Of Manual: Service Manual
Manual ID: SCLEM-J22C0-202
Number of Pages: 318
Size: 30.6MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- EP10CB, EP15CB, EP18CB, EP20CB, EP25CB, EP20LCB, EP25LCB, EP30CB, EP35CB

1. Front cover_CAT
2. FOREWORD
2.1. BATTERY
2.1.1. Specification
2.1.2. Inspection
2.1.3. Wiring Harness Arrangement for the Optional Battery Electrolyte Level Warning
2.1.4. Cleaning the Battery
2.1.5. Storing the Battery
2.2. CHARGER (STATIONARY BUILT IN TYPE OPTIONAL)
2.2.1. Specification
2.2.2. Layout
2.2.3. Assembly Drawing
2.2.4. Inspection
2.2.5. Adjusting the Charger
2.2.6. Measuring the No-Load Charging Voltage
2.3. AUTOMATIC BATTERY FLUID SUPPLY (OPTIONAL)
2.3.1. Layout
2.3.2. Function
2.3.3. Inspection
2.4. SERVICE INFORMATION
2.5. CONTROLLER ASSY
2.5.1. Layout
2.5.2. Controller Harness
2.5.3. Controller Harness Layout
2.6. TRV HYD CONTROLLERS
2.6.1. Construction
2.6.2. Disassembly / Reassembly
2.6.3. Inspection
2.6.4. Terminal Layout
2.7. PS CONTROLLER
2.7.1. Construction
2.7.2. Inspection
2.7.3. Terminal Layout
2.8. OPT CONTROLLER (FOR PROPORTIONAL VALVE)
2.8.1. External Appearance
2.8.2. Terminal Layout
2.9. CONTROLLER-RELATED COMPONENTS
2.9.1. Fuse
2.9.2. Contactor
2.9.3. Cooling Fan (for 2.0, 2.5 ton)
2.10. TRV MOTOR
2.10.1. Construction
2.10.2. Exploded Views
2.10.3. Replacing the Bearing Sensor
2.11. HYD MOTOR
2.11.1. Construction
2.11.2. Exploded Views
2.12. PS MOTOR
2.12.1. Construction
2.12.2. Replacing the Bearing Sensor
2.13. CONTROL FUNCTION (EXCERPTS FROM OPERATION MAINTENANCE MANUAL)
2.13.1. Safety Function
2.13.2. Support Function
2.14. METER PANEL SCREEN (EXCERPTS FROM OPERATION MAINTENANCE MANUAL)
2.14.1. Meter Panel Screen
2.14.2. Meter Panel Screen Basic Flow
2.14.3. Meter Panel Switch
2.14.4. Mode Display
2.14.5. Normal Screen
2.14.6. Operation Results
2.14.7. User Setting
2.14.8. Simple PIN Code (Password) Entry Optional
2.14.9. Manager PIN Code (Password) Entry
2.14.10. Manager Settings
2.14.11. Maintenance Timer
2.14.12. CHARGE Screen (Built-in Charger Optional)
2.15. SERVICE SCREEN
2.15.1. SERVICE Screen Flowchart
2.15.2. SETTING
2.15.3. MONITOR
2.15.4. ERROR HISTORY
2.15.5. CALIBRATION (Sensor Calibration and Initial Settings)
2.15.6. INITIALIZE (Reset the Settings)
2.15.7. Reconfiguring the Settings After Replacement of PS Controller
2.15.8. CHARGE TEST Screen (Built-in Charger Optional)
2.16. LAYOUT
2.16.1. Body
2.16.2. TRV Motor / HYD Motor
2.16.3. Front-Right of the Body
2.16.4. Front-Left of the Body
2.16.5. Steering
2.16.6. Rear of the Truck Body
2.16.7. Rear of the Frame
2.16.8. PS System
2.16.9. Controllers and Transformer
2.16.10. HYD Levers and Control Valve
2.16.11. Brake System
2.16.12. Tilt cylinder
2.16.13. PS Correction Valve
2.16.14. Head Light and Turn Signal Light
2.16.15. Rear Combination Light and Blue Light
2.16.16. Front Operation Light (Optional)
2.16.17. Back Operation Light (Optional)
2.16.18. Revolving Light (Optional)
2.16.19. LED Flash Light (Optional)
2.16.20. Front Window (Optional)
2.16.21. Laser Pointer (Optional)
2.16.22. Lift Height Sensor (Optional)
2.17. RELAY
2.17.1. Relays
2.18. DIODE
2.18.1. Diode Harness (Optional)
2.19. SWITCHES
2.19.1. Key Switch
2.19.2. Emergency Switch
2.19.3. Seat Switch
2.19.4. Seatbelt Switch
2.19.5. Combination Switch
2.19.6. Horn Switch and Tilt Leveling Switch (Optional)
2.19.7. Assist Grip Horn Switch
2.19.8. Brake Switch
2.19.9. Parking Brake Switch
2.19.10. Tilt and Attachment (ATT) Lever Switches (ATT Optional)
2.19.11. Other Switches (Optional)
2.20. SENSORS
2.20.1. Accelerator and Brake Sensors
2.20.2. Lift Spool Sensor
2.20.3. Tire Angle Sensor
2.20.4. Tilt Angle Sensor (Optional)
2.20.5. Lift Pressure Sensor
2.20.6. Brake Fluid Level Sensor
2.21. SOLENOID
2.21.1. Lift Lock Solenoid
2.21.2. PS Correction Solenoid
2.21.3. Tilt Leveling Solenoid (Optional)
2.22. MOTORS
2.22.1. Fan Motor (Optional Rear-Right Side Cover)
2.22.2. Wiper Motor (Optional)
2.22.3. Washer Pump (Optional)
2.23. HORN / BUZZER
2.23.1. Horn (for Standard Trucks)
2.23.2. Back-up Buzzer (Standard)
2.23.3. Back-up Buzzer with Two Volume Settings (Optional)
2.23.4. Electronic Chime
2.24. LIGHTS
2.24.1. Light Specification
2.24.2. Head light / Operation light
2.24.3. Single-Bulb LED (Optional)
2.24.4. Three-Bulb LED Operation Light (Optional)
2.24.5. Turn Signal Light (for Standard Trucks)
2.24.6. Rear Combination Light
2.24.7. Bulbs for Rear LED Line (Optional)
2.24.8. LED Blue Light (Optional)
2.24.9. LED Spot Light (Optional)
2.24.10. LED Revolving Light (Optional Blue/Red/Yellow)
2.24.11. LED Flash Light (Optional Yellow)
2.24.12. LED Tilt Level Light (Optional)
2.25. OTHERS
2.25.1. Laser Pointer (Optional)
2.25.2. DC/DC Converter
2.26. SERVICE INFORMATION
2.27. BATTERY
2.28. MOTORS (TRV, HYD, PS)
2.29. CONTROLLERS
2.29.1. System Correlation Chart
2.29.2. List of Error Codes and Icons
2.29.3. Corrective Action for Each Error Code (With Error Codes)
2.29.4. Corrective Action for Each Problem (Without Error Codes)
2.30. SERVICE INFORMATION
2.31. WIRING DIAGRAM
2.32. CIRCUIT DIAGRAM
2.32.1. Power Steering
2.32.2. Built-in Charger
2.32.3. Display
2.32.4. Travel Travel/Traction Motor, Accelerator, Directional Switch
2.32.5. Travel Service Brake, Main Contactor, Travel Related CSM
2.32.6. Travel Brake Oil Level, Seat Seatbelt
2.32.7. Hydraulic Hydraulic Motor, Hydraulic Levers
2.32.8. Hydraulic Hydraulic Related Options
2.32.9. Hydraulic Optional Fingertip Lever (Electromagnetic Proportional Control Valve)
2.32.10. Lightings I
2.32.11. Lightings II Laser Pointer Optional Lightings
2.32.12. Lightings III Optional Lightings Continued
2.32.13. Horn
2.32.14. Buzzer Chime
2.32.15. Battery Related Options
2.32.16. Optional Front Window with Wiper Washer
2.32.17. Optional Load Sensor
2.32.18. Optional Australia Spec. Lift Height Limit
2.33. HARNESS
2.33.1. Wiring Harness (Standard)
2.33.2. Wiring Harness (Optional)
2.33.3. Wiring Harness (Optional Electromagnetic Proportional Control Valve for AOS/FC)
2.33.4. Body Harness (Standard)
2.33.5. Body Harness (Optional)
2.33.6. Body Harness (Optional Electromagnetic Proportional Control Valve for AOS/FC)
2.33.7. Optional Harness
2.34. BUILT-IN CHARGER (OPTIONAL)
2.34.1. Charging Circuit Diagram
2.34.2. Charger Harness (for 5.2/6.4kVA transformers)
2.34.3. Charger Harness (for 7.0/11.0kVA transformers)
2.35. OPTIONAL
2.35.1. Automatic Battery Fluid Supply
2.35.2. Laser Pointer
2.35.3. Front Operation Lightings
2.35.4. Rear Lightings
2.35.5. Rear LED Line
2.35.6. Spot Light
2.35.7. Buzzer, Chime
2.35.8. Front Window
2.35.9. Charge Monitoring System (CMS, Built-in Charger)
2.35.10. Lift Limit
2.35.11. Lift Limit with Switch
2.35.12. DC/DC Converter
2.35.13. Clamp Lockout
3. Back cover_CAT

Rate this product