Caterpillar EP13PNT-20PNT, EP16CPN-20PN Operation and Maintenance Manual 99750-6M120

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Caterpillar EP13PNT-20PNT, EP16CPN-20PN Operation and Maintenance Manual 99750-6M120

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 99750-6M120
Number of Pages: 236
Size: 24.1MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- EP13PNT, EP15PNT, EP16CPNT, EP18CPNT, EP16PNT, EP18PNT, EP20PNT, EP16CPN, EP18CPN, EP16PN, EP18PN, EP20PN

1. _FOREWORD
2. _SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS
3. _KNOW_YOUR_LIFT_TRUCK
4. _HOW_TO_AVOID_A_TIPOVER
5. _OPERATION
6. _OPERATING_TECHNIQUES
7. _STORING_THE_LIFT_TRUCK
8. _TRANSPORTATION_HINTS
9. _SPECIAL_SITUATIONS
10. _TROUBLESHOOTING
11. _MAINTENANCE
12. _SERVICE_DATA
13. _TO_THE_CAT_LIFT_TRUCK_OWNER
14. _APPENDIX
14.1. FOREWORD
14.1.1. FOREWORD
14.1.2. How to Use This Manual
14.1.2.1. Lift Truck Models Covered in This Manual
14.2. SAFETY RULES FOR LIFT TRUCK OPERATORS
14.2.1. General
14.2.2. Warning Decals, Location
14.2.3. Warning Decals and Description
14.2.3.1. No Riders Decal
14.2.3.2. Fasten Seat Belt Decal
14.2.3.3. Capacity Plate
14.2.3.4. No One under / on Forks Decal
14.2.3.5. Pinch Point Decal (Mast)
14.2.3.6. Overhead Guard Decal
14.2.3.7. Load Backrest Extension Decal
14.2.4. Safety Rules
14.2.5. Operating Precautions
14.2.6. Working Precautions
14.3. KNOW YOUR LIFT TRUCK
14.3.1. Serial Number and Capacity Plate
14.3.1.1. Wheel Model
14.3.1.2. Wheel Model
14.3.2. Electrical Components
14.3.2.1. Controller
14.3.3. Model View
14.3.3.1. Wheel Model
14.3.3.2. Wheel Model
14.3.3.3. MC Model
14.3.3.4. FC Model
14.3.4. Driving Switches and Controls
14.3.4.1. Key Switch
14.3.4.2. Direction Lever
14.3.4.3. Foot Direction Control (Option)
14.3.4.4. Dual Pedal (Option)
14.3.4.5. Armrest FNR Switch (FC Model Option)
14.3.4.6. Battery Disconnect Switch
14.3.4.7. Turn Signal / Light Switch
14.3.4.8. Steering Column Tilt Lever
14.3.5. Meter Panel
14.3.5.1. Configuration of Meter Panel
14.3.5.2. Basic Screen Display
14.3.5.3. Battery Low Warning
14.3.5.4. Warning icons
14.3.5.5. Setting and Adjustment
14.3.5.6. Display When Error Occurs
14.3.6. Presence Detection System
14.3.6.1. Mast Interlock System (MC Model)
14.3.6.2. Mast Interlock System (FC Model)
14.3.6.3. Mast Interlock System Functions
14.3.6.4. Driving Interlock System
14.3.6.5. Driving Interlock System Functions
14.3.6.6. Neutral Interlock System
14.3.6.7. Seat Belt Warning
14.3.6.8. Parking Brake Warning Alarm and Warning Icon
14.3.7. Parking Brake Protection
14.3.8. Operating Levers and Controls (MC Model)
14.3.8.1. Lift Lever
14.3.8.2. Tilt Lever
14.3.8.3. Mast Height Sensor (Option)
14.3.8.4. Attachment Lever
14.3.9. Operating Switches and Controls (FC Model)
14.3.9.1. Lift Switch
14.3.9.2. Tilt Switch
14.3.9.3. Armrest FNR Switch (FC Model Option)
14.3.9.4. Mast Height Sensor (Option)
14.3.9.5. Forward and Backward Adjustment
14.3.9.6. Up and Down Adjustment
14.3.10. Operator Seat
14.3.10.1. Seat Adjustment
14.3.10.2. Forward and Back Adjustment
14.3.10.3. Adjustment of Suspension
14.3.10.4. Backrest Angle Adjustment
14.3.10.5. Pocket for the Manual
14.3.10.6. Operator Presence Switch and Alarm
14.3.11. Seat Belt
14.3.12. Fork Locking Pins
14.3.13. Replacing Forks
14.3.14. Drawbar Pin
14.3.15. Assist Grip
14.3.16. Battery Cover
14.3.16.1. Cover Latch
14.3.16.2. Battery Replacement and Charging
14.3.16.3. Battery Removal and Installation
14.3.16.4. Charging the Battery on the Lift Truck
14.3.17. Hydraulic Tank Oil Filler Hole
14.3.18. Rear View Mirror (Option)
14.3.19. Brake Fluid Reserve Tank
14.3.20. PS Pump Reserve Oil Tank (4 Wheel Model)
14.3.21. Parking Brake Check Mode
14.3.22. Integrated Side Sifter (Option)
14.3.23. Fork Positioner (Option)
14.4. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
14.4.1. Know What Lift Truck Stability Is
14.4.2. Center of Gravity (CG)
14.4.3. Stability and Center of Gravity (Top View)
14.4.4. Stability and Center of Gravity (Side View)
14.4.5. Lift Truck Stability Base
14.4.6. Capacity (Weight and Load Center)
14.4.7. Capacity Plate
14.4.8. Dos and Donts to Avoid Tipover
14.4.9. How to Survive in a Tipover
14.5. OPERATION
14.5.1. New Lift Truck Break-in
14.5.2. Before Starting
14.5.2.1. Starting
14.5.2.2. Mast Interlock System
14.5.2.3. Driving Interlock System
14.5.2.4. Seat Adjustment
14.5.3. Check Central Vehicle Monitoring System
14.5.4. Before Moving Lift Truck
14.5.5. Lift Truck Operation
14.5.5.1. Changing Speed
14.5.5.2. Changing Direction
14.5.5.3. Plugging Mode
14.5.5.4. Operating Techniques
14.5.5.5. Steering (Turning)
14.5.6. Stopping Lift Truck
14.5.7. Parking Lift Truck (After Stopping)
14.5.8. Leaving Lift Truck
14.6. OPERATING TECHNIQUES
14.6.1. Stacking Methods
14.6.1.1. Stacking Different Loads in Size
14.6.1.2. Stacking Small Identical Loads
14.6.1.3. Stacking Large Identical Loads
14.6.2. Handling Loads Safely
14.6.3. Correct Operating Steps
14.6.4. Incorrect Operating Steps
14.6.5. Lifting the Load
14.6.6. Traveling with the Load
14.6.7. Unloading
14.6.8. Working on Grades
14.6.8.1. Normal Travel Position
14.6.8.2. Traveling on a Grade
14.6.8.3. Stopping on a Grade
14.7. STORING THE LIFT TRUCK
14.7.1. End of Each Shift Storage
14.7.2. Long Term Storage
14.7.2.1. Hydraulic System
14.7.2.2. Battery
14.7.2.3. Controller
14.8. TRANSPORTATIONS HINTS
14.8.1. Lifting Positions
14.8.2. Loading Instructions
14.8.3. Lift Truck Loading and Shipping
14.8.4. Lift Truck Lifting and Tiedown Information
14.8.5. Operating the Lift Truck Without Power Supply
14.9. SPECIAL SITUATIONS
14.9.1. Care in Cold Weather
14.9.1.1. Battery
14.9.2. Care in Hot Weather
14.9.2.1. Battery
14.10. TROUBLESHOOTING
14.10.1. If the Lift Truck Shuts Down Suddenly
14.10.1.1. Fuses Replacement
14.10.2. If Central Vehicle Monitoring System Does Not Turn On
14.10.3. If Abnormal Noise Sounds From Electromagnetic Brake
14.10.4. If Lights Wont Glow
14.10.4.1. Light Bulb Replacement
14.10.5. If Diagnostic Code Blinks or Glows and the Lift Truck Stop Moving
14.10.6. If the Mast and Attachments Malfunction
14.10.7. Replacing Tires
14.10.8. Before Replacing Tires
14.10.8.1. To Remove Wheel
14.10.8.2. To Raise Front Wheel
14.10.8.3. To Raise Rear Wheel
14.10.8.4. To Install Wheel
14.10.9. Manually Releasing Magnet Brakes
14.10.9.1. Manual release of magnet brake
14.10.10. Diagnostic Code List
14.11. MAINTENANCE
14.11.1. General
14.11.2. Inspection Precautions
14.11.3. LOCKOUT/TAGOUT
14.11.4. Maintenance Schedule
14.11.4.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
14.11.4.2. Every 50 Service Hours or Weekly, Whichever Comes First
14.11.4.3. Every 1000 Service Hours or 6 Months, Whichever Comes First
14.11.4.4. Every 2000 Service Hours or 1 year, Whichever Comes First
14.11.5. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
14.11.5.1. Faulty Operation Found the Day Before
14.11.5.2. Oil or Battery Electrolyte Leaks
14.11.5.3. Tires and Rims
14.11.5.4. Wheel Nuts
14.11.5.5. Head Light and Rear Light
14.11.5.6. Hydraulic Hoses, Pipes, and Joints
14.11.5.7. Load Backrest Extension and Lift Bracket
14.11.5.8. Lift Cylinder and Tilt Cylinder
14.11.5.9. Tilt Cylinder Socket Bolts
14.11.5.10. Overhead Guard
14.11.5.11. Assist Grip
14.11.5.12. Brake Fluid Level
14.11.5.13. Hydraulic Oil Level
14.11.5.14. Battery Electrolyte
14.11.5.15. PS Pump Brake Fluid Tank (4 Wheel Model)
14.11.5.16. Operator Seat
14.11.5.17. Seat Belt
14.11.5.18. Accelerator Pedal
14.11.5.19. Brake Pedal
14.11.5.20. Parking Brake Switch
14.11.5.21. Key Switch and Meter Panel
14.11.5.22. Battery Charge Level
14.11.5.23. Steering Wheel and Column
14.11.5.24. Lift Chains
14.11.5.25. Mast Interlock System
14.11.5.26. Driving Interlock System
14.11.5.27. Parking Brake Warning Alarm
14.11.5.28. Driving Control System (Traction Motors, Steering System, and Brake System)
14.11.5.29. Rear Axle Steering Gear (3 Wheel Model)
14.11.5.30. Parking Brake (PKB) Check Mode
14.11.6. Every 50 Service Hours or Weekly, Whichever Comes First
14.11.6.1. Bolts and Nuts
14.11.6.2. Battery Electrolyte Specific Gravity
14.11.7. One Month (30 days) or 200 Service Hours After Delivery of a New Truck, Whichever Comes First
14.11.7.1. Electrical Wires
14.11.7.2. Contactors and Fuses
14.11.7.3. Microswitches and Steering Sensor
14.11.7.4. Chain Wheel
14.11.8. Every 1000 Service Hours or 6 Months, Whichever Comes First
14.11.8.1. Wheel Bearings
14.11.8.2. Drift Lowering Distance of Lift Cylinders
14.11.8.3. Drift Forward Tilting Distance of Tilt Cylinders
14.11.8.4. Hydraulic Tank Filters
14.11.8.5. Transfer Oil
14.11.8.6. Mast Supports
14.11.8.7. Tilt Sockets
14.11.8.8. Lift Chains
14.11.8.9. Mast Strips and Roller Surfaces
14.11.9. Every 2000 Service Hours or 1 Year, Whichever Comes First
14.11.9.1. Hydraulic Oil
14.11.9.2. Brake Fluid
14.11.9.3. PS Pump Oil (4 Wheel Model)
14.11.10. Parts to Be Changed Periodically
14.12. SERVICE DATA
14.12.1. Recommended Oils and Greases
14.12.2. Specifications (Standard Models)
14.12.2.1. Wheel Model
14.12.2.2. Wheel Model
14.12.3. Capacities and Lift Truck Weight (Standard Models)
14.12.3.1. Wheel Model
14.12.3.2. Wheel Model
14.13. TO THE CAT LIFT TRUCK OWNER
14.13.1. The Importance of Genuine Parts
14.13.2. Proper Disposal of Your Lift Truck
14.13.3. Instructions for Ordering Parts
14.13.4. Service Registration
14.14. APPENDIX
14.14.1. Noise Level
14.14.2. Vibration Level
14.14.3. Climate Conditions
14.14.4. Specifications
14.14.4.1. Wheel Model
14.14.4.2. Wheel Model
14.14.4.3. Dimensions, Performance, Electric motors
14.14.4.4. Mast Performance and Capacity
14.14.4.5. Capacities at Various Load Centers
14.14.5. Panel cabin
14.14.5.1. Battery exchange or battery charging
14.14.5.2. Driving
14.14.5.3. Cleaning Top Roof
14.14.5.4. Maintenance
14.15. BACK COVER

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