Caterpillar GP20S-30S, DP20HS-30HS Operation and Maintenance Manual OCFEG-CT54E-230

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Caterpillar GP20S-30S, DP20HS-30HS Operation and Maintenance Manual OCFEG-CT54E-230

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: OCFEG-CT54E-230
Number of Pages: 198
Size: 26.7MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- GP20S, GP25S, GP30S, DP20HS, DP25HS, DP30HS

1. OCFEG-CT54E-230_Front
2. OCFEG-CT54E-230
2.1. FOREWORD
2.1.1. How to Use This Manual
2.1.1.1. Truck Models Covered in This Manual
2.1.2. LOCKOUT/TAGOUT
2.2. SAFETY RULES FOR FORKLIFT OPERATORS
2.2.1. General
2.2.2. Warning Decals, Location
2.2.3. Warning Decals, Description
2.2.3.1. Survive in a Tipover Decal
2.2.3.2. Tipover Warnings
2.2.3.3. Operation Warning Decal
2.2.3.4. Hoist Point Decal (Mast)
2.2.3.5. Hoist Point Decal (Counterweight)
2.2.3.6. With Overhead Guard Decal / Load Backrest Extension
2.2.3.7. Fuel changeover instructions Decal
2.2.3.8. Parking Brake Adjustment Decal (Except for Australia)
2.2.3.9. Parking Brake Adjustment Decal (for Australia)
2.2.3.10. Cooling Fan
2.2.3.11. Radiator Cap
2.2.3.12. No One under / on Forks / Pinch Points
2.2.3.13. Crush and Pinch Points
2.2.3.14. Capacity Plate
2.2.3.15. No Riders Warning Decal
2.2.3.16. Engine Coolant Decal
2.2.3.17. Deflate Air Before Loosening Nut Decal
2.2.3.18. No Contamination Permissible Decal
2.2.4. Safety Rules
2.2.5. Operating Precautions
2.2.6. Working Precautions
2.3. KNOW YOUR FORKLIFT
2.3.1. Serial Number and Capacity Plate
2.3.2. Model View
2.3.2.1. MC Model
2.3.3. Driving Switches and Controls
2.3.3.1. Direction Lever
2.3.3.2. Turn Signal / Light Switch
2.3.3.3. Key Switch
2.3.3.4. Steering Column Tilt Lever
2.3.3.5. Inching Pedal
2.3.4. Meter Panel
2.3.4.1. Warning and Indicator Icons
2.3.4.2. Warning Icons and Indicators
2.3.4.3. Basic Screen Display
2.3.5. Operating Controls
2.3.5.1. Lift Lever
2.3.5.2. Tilt Lever
2.3.6. Travel and Load Handling Interlock System (for Australia)
2.3.6.1. Interlock operation
2.3.6.2. Releasing interlocks
2.3.7. Seat Belt Interlock (for Australia)
2.3.7.1. Seat belt interlock operation
2.3.7.2. Releasing the seat belt interlock
2.3.8. Operator Seat (for Australia)
2.3.8.1. Seat Adjustment
2.3.8.2. Forward and Back Adjustment
2.3.8.3. Adjustment of Suspension
2.3.8.4. Reclining Angle Adjustment
2.3.8.5. Pocket for the Manual
2.3.8.6. Magazine Box
2.3.8.7. Operator Presence Switch and Buzzer
2.3.9. Seat Belt (for Australia)
2.3.10. Operator Seat (Except for Australia)
2.3.10.1. Seat Adjustment
2.3.10.2. Forward and Back Adjustment
2.3.10.3. Reclining Angle Adjustment
2.3.10.4. Pocket for the Manual
2.3.11. Seat Belt (Except for Australia)
2.3.12. Engine Hood
2.3.12.1. Hood Latch
2.3.13. Drawbar Pin (Option)
2.4. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
2.4.1. Know What Forklift Stability Is
2.4.2. Center of Gravity (CG)
2.4.3. Stability and Center of Gravity
2.4.4. Forklift Stability Base
2.4.5. Capacity (Weight and Load Center)
2.4.6. Capacity Plate
2.4.6.1. For Example
2.4.7. Dos and Donts to Avoid Tipover
2.4.8. How to Survive in a Tipover
2.5. REFUELING
2.5.1. Gasoline and Diesel Engine Equipped
2.5.2. LPG Equipped
2.5.2.1. For Standard LPG Tank
2.6. OPERATION
2.6.1. New Forklift Break-in
2.6.2. Before Starting Engine
2.6.2.1. Assist Grip
2.6.2.2. Starting Engine
2.6.2.3. Gasoline / LPG Dual Fuel Type
2.6.2.4. Instruction for Changeover of Fuel Between LPG and Gasoline
2.6.3. Starting Engine
2.6.3.1. Gasoline Model
2.6.3.2. LPG Model
2.6.3.3. Diesel Engine Model
2.6.4. Engine Wont Start
2.6.4.1. When Engine Is Flooded
2.6.4.2. When Engine Is Started after Long Idle Period
2.6.5. After Starting Engine
2.6.6. Before Moving Forklift
2.6.7. Forklift Operation
2.6.7.1. Changing Speed
2.6.7.2. Changing Direction
2.6.7.3. Operating Techniques
2.6.7.4. Steering (Turning)
2.6.7.5. Inching
2.6.8. Stopping Forklift
2.6.9. Parking Forklift (After Stopping)
2.7. OPERATING TECHNIQUES
2.7.1. Stacking Methods
2.7.1.1. Stacking Different Loads in Size
2.7.1.2. Stacking Small Identical Loads
2.7.1.3. Stacking Large Identical Loads
2.7.2. Handling Loads Safely
2.7.2.1. Fork Spread Adjustment
2.7.3. Inching Into and Lifting the Load
2.7.4. Traveling with the Load
2.7.5. Unloading
2.7.6. Working on Grades
2.7.6.1. Normal Travel Position
2.7.6.2. Traveling on a Grade
2.7.6.3. Stopping on a Grade
2.7.6.4. Starting on a Grade (Engine Stalls on a Grade)
2.8. STORING THE FORKLIFT
2.8.1. End of Each Shift Storage
2.8.2. Long Term Storage
2.8.2.1. Storage within 3 Months
2.8.2.2. Storage Exceeding 3 Months
2.9. TRANSPORTATION HINTS
2.9.1. Forklift Loading and Shipping
2.9.2. Lifting Your Forklift
2.9.3. Lifting Position
2.10. SPECIAL SITUATIONS
2.10.1. Care in Cold Weather
2.10.1.1. Fuel Oils and Lubrication Oils
2.10.1.2. Battery
2.10.1.3. Engine Coolant
2.10.2. Care in Hot Weather
2.10.2.1. Fuel Oils and Lubrication Oils
2.10.2.2. Battery
2.10.2.3. Engine Coolant
2.10.3. Severe Dust or Lint Conditions
2.10.3.1. Air Cleaner Element
2.10.3.2. Engine Oil and Engine Oil Filter
2.10.3.3. Hydraulic Oil
2.10.3.4. Hydraulic Tank Return Filter
2.11. TROUBLESHOOTING
2.11.1. If a Tire Blows Out
2.11.1.1. If a Tire Blows out During Traveling or Operation
2.11.2. Replacing Tires
2.11.2.1. Before Replacing Tires
2.11.2.2. To Remove Wheel
2.11.2.3. To Raise Front Wheel
2.11.2.4. To Raise Rear Wheel
2.11.2.5. To Install Wheel
2.11.2.6. To Add Air to Tires
2.11.3. Stalled Engine
2.11.3.1. Before Starting the Engine Again
2.11.4. If the Water Temperature Warning Icon Glows
2.11.5. Trouble with the LPG Equipment
2.11.6. Starting with Jumper Cables
2.11.7. If Lights Wont Glow
2.11.7.1. How to Check Fuses and Lights
2.11.8. If the Forklift Wont Change Directions
2.11.9. If the Mast Stops Moving
2.12. MAINTENANCE
2.12.1. General
2.12.2. Inspection Precautions
2.12.3. Maintenance Schedule
2.12.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
2.12.3.2. Every 50 Service Hours or Weekly, Whichever Comes First
2.12.3.3. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
2.12.3.4. Every 500 Service Hours or 3 Months, Whichever Comes First
2.12.3.5. Every 1000 Service Hours or 6 Months, Whichever Comes First
2.12.3.6. Every 2000 Service Hours or 1 year, Whichever Comes First
2.12.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
2.12.4.1. Faulty Operation Found the Day Before
2.12.4.2. Oil, Fuel or Coolant Leaks
2.12.4.3. Fuel Cap
2.12.4.4. Tires and Rims
2.12.4.5. Wheel Nuts
2.12.4.6. Tire Pressure
2.12.4.7. Lights and Lens
2.12.4.8. Assist Grip
2.12.4.9. Overhead Guard
2.12.4.10. Mast and Forks
2.12.4.11. Load Backrest Extension
2.12.4.12. Lift Chains
2.12.4.13. Mast and Lift Bracket
2.12.4.14. Lift Cylinder Mounting Bolts
2.12.4.15. Tilt Cylinder Socket Bolts
2.12.4.16. Lift and Tilt Cylinder
2.12.4.17. Battery
2.12.4.18. Engine Coolant
2.12.4.19. Engine Oil
2.12.4.20. Engine Cooling Fan
2.12.4.21. Transmission
2.12.4.22. Electrical Wires
2.12.4.23. Hydraulic Oil
2.12.4.24. Operator Seat
2.12.4.25. Steering Column
2.12.4.26. Steering Wheel
2.12.4.27. Service Brakes
2.12.4.28. Parking Brake Lever (Except for Australia)
2.12.4.29. Parking Brake Lever (for Australia)
2.12.4.30. Brake Pedal
2.12.4.31. Inching Pedal
2.12.4.32. Accelerator Pedal
2.12.4.33. Seat Belt
2.12.4.34. Head Light and Working Light
2.12.4.35. Turn Signal Light
2.12.4.36. Stop Lights (Option)
2.12.4.37. Backup Lights (Option)
2.12.4.38. Icons of Meter Panel
2.12.4.39. Meter Panel
2.12.4.40. Engine (Exhaust, Noise, and Vibration)
2.12.4.41. Mast Strip Sliding Surfaces
2.12.4.42. Brake Pedal
2.12.4.43. Parking Brake Warning Buzzer (for Australia)
2.12.4.44. Steering Wheel
2.12.4.45. After the Daily (Pre-Start) Inspection
2.12.5. Every 50 Service Hours or Weekly, Whichever Comes First
2.12.5.1. Brake Hoses, Pipes, and Joints
2.12.5.2. Fan Alternator Drive Belt
2.12.5.3. Hydraulic Hoses, Pipes, and Joints
2.12.5.4. Air Cleaner Element
2.12.6. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
2.12.6.1. Radiator Filler Cap
2.12.6.2. Radiator Rubber Hose
2.12.6.3. Alternator
2.12.6.4. Starter
2.12.6.5. Cylinder Head Bolt Manifold Nut
2.12.6.6. Electrical Wires
2.12.6.7. Intake Exhaust Valve
2.12.6.8. Engine Oil
2.12.6.9. Bolts and Nuts (Frame Chassis)
2.12.6.10. Fuel Filter (Diesel Model)
2.12.6.11. Fuel Filter (Gasoline Model)
2.12.6.12. Hydraulic Tank Return Oil Filter
2.12.6.13. Mast Support
2.12.6.14. Tilt Socket Pins
2.12.6.15. King Pins
2.12.6.16. Tie Rod Pins
2.12.7. Every 500 Service Hours or 3 Months, Whichever Comes First
2.12.7.1. Radiator Fin
2.12.7.2. Battery
2.12.7.3. Engine Idle Speed (for G/L dual engine)
2.12.7.4. Engine Oil
2.12.7.5. Bolts, Nuts (Frame Chassis)
2.12.7.6. Tar in Vaporizer
2.12.7.7. Fuel Filter (LPG Model)
2.12.7.8. Spark Plug
2.12.7.9. Lift Chains
2.12.7.10. Mast Support
2.12.7.11. Tilt Socket Pins
2.12.7.12. Mounting Bush of Rear Axle
2.12.7.13. King Pins
2.12.7.14. Tie Rod Pins
2.12.7.15. Differential
2.12.8. Every 1000 Service Hours or 6 Months, Whichever Comes First
2.12.8.1. Alternator
2.12.8.2. Starter
2.12.8.3. Cylinder Head Bolt Manifold Nut
2.12.8.4. Fuel Filter (Diesel Model)
2.12.8.5. Fuel Filter (Gasoline Model)
2.12.8.6. Hydraulic System
2.12.8.7. Air Cleaner Element
2.12.8.8. Powershift Transmission
2.12.8.9. Differential
2.12.9. Every 2000 Service Hours or 1 Year, Whichever Comes First
2.12.9.1. Service Brake Fluid
2.12.9.2. Engine Coolant
2.12.9.3. Fuel Filter (LPG Model)
2.12.9.4. Hydraulic Oil
2.12.9.5. Parts to Be Changed Periodically
2.13. SERVICE DATA
2.13.1. Fuel Information
2.13.1.1. Gasoline (Gas) Specification
2.13.1.2. Diesel Fuel Specifications
2.13.1.3. Liquefied Petroleum (LPG Model)
2.13.2. Coolant Information
2.13.2.1. Coolant Water
2.13.2.2. Antifreeze Solution
2.13.3. Recommended Fuels and Oils
2.13.4. Specifications (Standard Models)
2.13.5. Refill Capacities
2.13.6. Capacities and Forklift Weight (Standard Models)
2.14. TO THE TOWMOTOR FORKLIFT OWNER
2.14.1. The Importance of Genuine Parts
2.14.2. Instructions for Ordering Parts
2.14.3. Service Registration
3. OCFEG-CT54E-230_Back

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