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Caterpillar NR14N2L to NR25N2X Service Manual 622076 EN-D
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Caterpillar NR14N2L to NR25N2X Service Manual 622076 EN-D

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 622076
  • Language: EN-D
  • Number of Pages: 436
  • Size: 44.9MB
  • Format: PDF
Category:
  • Model List:

    • NR14N2L, NR16N2L, NR14N2S, NR14N2HS, NR16N2S, NR16N2HS, NR16N2, NR16N2H, NR16N2C, NR16NHC, NR20N2H, NR20N2X, NR25N2X
  • 1. EN-D-01_Foreword
  • 2. EN-D-02_How to read this manual
  • 3. EN-D-03_Safety instructions
  • 4. EN-D-04_General information
  • 5. EN-D-05_Mechanical maintenance
  • 6. EN-D-06_Electrical operation
  • 7. EN-D-07_Battery maintenance
  • 8. EN-D-08_Electric system maintenance
  • 9. EN-D-09_Electric system adjustments and measurements
  • 10. EN-D-10_Hydraulic operation
  • 11. EN-D-11_TruckTool Diagnostics
  • 12. EN-D-12_Parameter descriptions
  • 13. EN-D-13_Alarm Codes
  • 14. EN-D-14_Service Data
  • 15. EN-D-15_Options
  • 16. EN-D-16_Technical Specifications
  • 17. EN-D-17_Index
  • 18. EN-D-18_Appendix A Stickers
  • 18.1. Contents
  • 18.2. Foreword
  • 18.3. How to read this manual
  • 18.3.1. Safety-related signs
  • 18.3.2. Symbols and abbreviations
  • 18.3.2.1. Safety symbols
  • 18.3.2.2. Other symbols and abbreviations
  • 18.3.3. Units
  • 18.4. Safety instructions
  • 18.4.1. Safety requirements for industrial trucks
  • 18.4.2. Repairs and structural modifications
  • 18.4.3. Service area safety
  • 18.4.4. Personal safety
  • 18.4.5. Work safety
  • 18.4.6. Operating temperature
  • 18.5. General information
  • 18.5.1. Truck models covered by this manual
  • 18.5.2. Identification plates on the truck
  • 18.5.3. Overview of the truck
  • 18.5.3.1. Overhead guard
  • 18.5.3.2. Cabin
  • 18.5.3.3. Emergency exits (cabin truck only)
  • 18.5.3.4. Operating devices
  • 18.5.3.5. Control panel
  • 18.5.3.6. Steering wheel
  • 18.5.3.7. Arm rest
  • 18.5.3.8. Display panel
  • 18.5.3.9. Truck operation modes
  • 18.5.3.10. Truck display
  • 18.5.3.11. Pedals
  • 18.5.3.12. Operators seat
  • 18.5.3.13. Drive unit, hydraulic system and instrument panel
  • 18.5.3.14. Sensors
  • 18.5.3.15. Reach carriage
  • 18.5.3.16. Mast
  • 18.5.3.17. Load backrest
  • 18.6. Mechanical maintenance
  • 18.6.1. Lifting points
  • 18.6.1.1. Jack points
  • 18.6.1.2. Hoist points
  • 18.6.2. How to tow the truck
  • 18.6.2.1. Release the magnetic brake manually
  • 18.6.3. Transportation
  • 18.6.4. Assembly and commissioning
  • 18.6.4.1. Install the mast
  • 18.6.5. Order spare parts
  • 18.6.6. How to clean the truck
  • 18.6.7. Truck covers
  • 18.6.7.1. Remove the machinery cover
  • 18.6.7.2. Remove the front bumper
  • 18.6.7.3. Remove the floor plate
  • 18.6.7.4. Open the machinery top cover
  • 18.6.7.5. Open the instrument panel
  • 18.6.7.6. Remove the gas spring of the instrument panel
  • 18.6.7.7. Remove the instrument panel cover
  • 18.6.7.8. Remove the control panel
  • 18.6.7.9. Remove the cup holder
  • 18.6.7.10. Remove the reach carriage cover
  • 18.6.8. Steering wheel
  • 18.6.8.1. Remove the steering wheel
  • 18.6.9. Transmission gear
  • 18.6.9.1. Remove the transmission gear
  • 18.6.10. Slewing bearing
  • 18.6.10.1. Lubricate the slewing bearing
  • 18.6.11. Traction wheel
  • 18.6.11.1. Disassemble the traction wheel
  • 18.6.11.2. Assemble the traction wheel
  • 18.6.12. Corner supports
  • 18.6.12.1. Replace the corner supports
  • 18.6.13. Load wheels
  • 18.6.13.1. Remove the load wheels
  • 18.6.13.2. Electric load wheel brakes (High performance model, optional for Standard model)
  • 18.6.13.3. Adjust the load wheel brakes (High performance model, optional for Standard model)
  • 18.6.14. Battery roller frame
  • 18.6.14.1. Remove the battery roller frame
  • 18.6.15. Reach carriage
  • 18.6.15.1. Lubricate the rollers of the reach carriage
  • 18.6.15.2. Adjust the guidance rollers of the reach carriage
  • 18.6.15.3. Sensors of the reach carriage
  • 18.6.15.4. Remove the reach carriage
  • 18.6.15.5. Remove the reach cylinder
  • 18.6.15.6. Replace the reach carriage hoses
  • 18.6.16. Integral mast
  • 18.6.16.1. Detailed construction
  • 18.6.16.2. Maintenance of the mast
  • 18.6.16.3. Lubricant recommendations
  • 18.6.16.4. Remove the lifting carriage
  • 18.6.16.5. Remove the mast
  • 18.6.16.6. Disassemble the mast
  • 18.6.16.7. Fork inspection
  • 18.6.16.8. Mast chains
  • 18.6.16.9. Guidance rollers
  • 18.6.16.10. Main rollers
  • 18.6.16.11. Free lift cylinder
  • 18.6.16.12. Side cylinders
  • 18.6.16.13. Tilt cylinders
  • 18.6.16.14. Sideshift cylinder
  • 18.6.17. LX-mast
  • 18.6.17.1. Detailed construction
  • 18.6.17.2. Maintenance of the mast
  • 18.6.17.3. Lubricant recommendations
  • 18.6.17.4. Lifting carriage
  • 18.6.17.5. Remove the mast
  • 18.6.17.6. Disassemble the mast
  • 18.6.17.7. Fork inspection
  • 18.6.17.8. Mast chains
  • 18.6.17.9. Main rollers
  • 18.6.17.10. Free lift cylinder
  • 18.6.17.11. Side cylinders
  • 18.6.18. Load backrest
  • 18.6.18.1. Replace the load backrest
  • 18.6.19. Operators seat
  • 18.6.19.1. Replace the seat switch
  • 18.6.20. Arm rest
  • 18.6.20.1. Remove the arm rest
  • 18.6.20.2. Open the arm rest
  • 18.6.20.3. Remove the arm rest levers
  • 18.6.20.4. Remove the arm rest buttons
  • 18.6.21. Cabin
  • 18.6.21.1. Cabin covers
  • 18.6.21.2. Operator door
  • 18.6.21.3. Roof window
  • 18.6.21.4. Cabin seals
  • 18.6.21.5. Heater
  • 18.6.21.6. Loudspeakers
  • 18.6.21.7. Cabin windows
  • 18.7. Electrical operation
  • 18.7.1. How to use the schematic diagram
  • 18.7.2. Power supply
  • 18.7.3. Safety circuit (emergency stop button)
  • 18.7.4. Key switch
  • 18.7.5. Traction
  • 18.8. Battery maintenance
  • 18.8.1. General information
  • 18.8.2. Safety signs for lead-acid batteries
  • 18.8.3. Requirements for the battery charging areas
  • 18.8.4. Charge the battery
  • 18.8.5. Measure the specific gravity of the battery water
  • 18.8.6. Battery maintenance
  • 18.8.6.1. How to clean batteries with a damp cleaning cloth
  • 18.8.6.2. How to clean batteries with high-pressure cleaning equipment
  • 18.8.6.3. Daily maintenance
  • 18.8.6.4. Weekly maintenance
  • 18.8.6.5. Monthly maintenance
  • 18.8.6.6. Annual maintenance
  • 18.8.7. Malfunctions
  • 18.8.8. Acquire a new battery
  • 18.8.9. Replace the battery
  • 18.8.9.1. Guide the battery connector cables
  • 18.8.10. Quick battery replacement
  • 18.8.11. Storage
  • 18.8.12. Lithium-ion batteries
  • 18.8.12.1. General information
  • 18.8.12.2. Safety signs
  • 18.8.12.3. Requirements for the battery charging areas
  • 18.8.12.4. Charge the battery
  • 18.8.12.5. Battery maintenance
  • 18.8.12.6. Service and repair
  • 18.8.12.7. Replace the battery
  • 18.8.12.8. Acquire a new battery
  • 18.8.12.9. Storage
  • 18.9. Electric system maintenance
  • 18.9.1. Display panel
  • 18.9.1.1. Emergency stop button
  • 18.9.1.2. Key switch
  • 18.9.2. Pedals
  • 18.9.2.1. Operator presence pedal
  • 18.9.2.2. Accelerator pedal
  • 18.9.2.3. Brake pedal
  • 18.9.3. Instrument panel
  • 18.9.3.1. Discharge the controllers
  • 18.9.3.2. Vehicle controller
  • 18.9.3.3. Vehicle controller connectors
  • 18.9.3.4. Traction controller
  • 18.9.3.5. Traction controller connectors
  • 18.9.3.6. Pump controller
  • 18.9.3.7. Pump controller connectors
  • 18.9.3.8. Steering controller
  • 18.9.3.9. Steering controller connectors
  • 18.9.3.10. Fuses
  • 18.9.3.11. Additional fuses with the cabin
  • 18.9.4. Motor compartment
  • 18.9.4.1. Traction motor
  • 18.9.4.2. Steering motor
  • 18.9.4.3. Magnetic brake
  • 18.9.4.4. Release the magnetic brake manually
  • 18.9.5. Pump motor
  • 18.9.5.1. Pump motor (Standard model)
  • 18.9.5.2. Pump motor (High performance model)
  • 18.9.5.3. Replace the pump motor
  • 18.9.5.4. Lubricate the pump axle splines
  • 18.9.5.5. Replace the HALL sensor
  • 18.9.6. Sensors
  • 18.9.6.1. Steering wheel sensor
  • 18.9.6.2. Steering reference sensor
  • 18.9.6.3. Reach end stop, retract limit, retract end stop and reach limit switch
  • 18.9.6.4. Battery lock sensor
  • 18.9.6.5. Pressure sensor
  • 18.9.6.6. Height reference sensor
  • 18.10. Electric system adjustments and measurements
  • 18.10.1. Calibrate the arm rest levers
  • 18.10.2. Insulation resistance test
  • 18.10.2.1. Test voltage
  • 18.10.2.2. Insulation tester check
  • 18.10.2.3. Measure the insulation resistance
  • 18.11. Hydraulic operation
  • 18.11.1. Hydraulic symbols
  • 18.11.2. Hydraulic oil recommendations
  • 18.11.3. Maintenance points of the hydraulic system
  • 18.11.3.1. Replace the hydraulic oil return filter (sieve)
  • 18.11.3.2. Clean the hydraulic oil suction filter
  • 18.11.4. Hydraulic system
  • 18.11.4.1. Disassemble the hydraulic system
  • 18.11.5. Hydraulic valve unit
  • 18.11.5.1. Valve M1
  • 18.11.5.2. Valve M3, M4, M7 and M8
  • 18.11.5.3. Valve M2, M5, M6, M9 and M10
  • 18.11.5.4. Emergency lowering valve
  • 18.11.5.5. Set the lifting pressure
  • 18.11.5.6. Disassemble the valves
  • 18.12. TruckTool Diagnostics
  • 18.12.1. Location of the service socket
  • 18.12.1.1. Connect TruckTool to the service socket
  • 18.13. Parameter descriptions
  • 18.14. Alarm codes
  • 18.15. Service data
  • 18.15.1. Special tightening torques
  • 18.15.2. Tightening torque for standard bolts and nuts
  • 18.15.3. Maintenance check list
  • 18.15.4. Lubrication
  • 18.15.4.1. Hydraulic oil
  • 18.15.4.2. Transmission oil
  • 18.15.4.3. Heavy duty grease for slewing bearing
  • 18.15.4.4. Pump axle splines
  • 18.15.4.5. Traction motor axle splines
  • 18.15.4.6. Lubrication points
  • 18.15.4.7. Mast chains
  • 18.15.4.8. Mast channels
  • 18.15.5. Hazardous waste and disposal
  • 18.15.6. Special tools
  • 18.15.7. Storage
  • 18.15.7.1. Return the truck to operation
  • 18.15.8. Decommissioning
  • 18.16. Options
  • 18.16.1. Special color labels
  • 18.16.2. Customer design labels
  • 18.16.3. Truck display languages
  • 18.16.4. Accessory rack
  • 18.16.4.1. Install the accessory rack
  • 18.16.4.2. Install the list bracket
  • 18.16.4.3. Install the computer rack
  • 18.16.4.4. Install the rear view mirror
  • 18.16.5. Accessory rack under the truck floor
  • 18.16.5.1. Install the accessory rack under the floor
  • 18.16.6. Reading lamp
  • 18.16.6.1. Install the reading lamp
  • 18.16.7. Audio system
  • 18.16.7.1. Install the audio system
  • 18.16.8. Warning light
  • 18.16.8.1. Install the warning light
  • 18.16.9. Warning light with an extension arm
  • 18.16.9.1. Install the warning light with an extension arm
  • 18.16.10. Working lights
  • 18.16.10.1. Install the working lights
  • 18.16.11. Floor point rear light
  • 18.16.11.1. Install the floor point rear light
  • 18.16.12. Operator compartment fan
  • 18.16.12.1. Install the operator compartment fan
  • 18.16.13. Drive alarm (programmable)
  • 18.16.13.1. Install the drive alarm
  • 18.16.14. Steel safety net for overhead guard
  • 18.16.14.1. Install the steel safety net to the overhead guard
  • 18.16.15. Plexiglass safety cover for the overhead guard
  • 18.16.15.1. Install the plexiglass safety cover to the overhead guard
  • 18.16.16. Left shoulder protection plate
  • 18.16.16.1. Install the left shoulder protection plate
  • 18.16.17. Fire extinguisher
  • 18.16.17.1. Install the fire extinguisher
  • 18.16.18. Cold storage modification
  • 18.16.19. Hot storage modification
  • 18.16.20. DC-DC converter
  • 18.16.20.1. Install the DC-DC converter
  • 18.16.21. Battery changing device for 2 batteries
  • 18.16.21.1. Remove an empty battery with the battery changing device for 2 batteries
  • 18.16.21.2. Install a charged battery with the battery changing device for 2 batteries
  • 18.16.22. Battery connector cables
  • 18.16.22.1. Replace the battery connector
  • 18.16.23. Charger connector
  • 18.16.23.1. Replace the charger connector
  • 18.16.24. Extra valve with hosing to fork carriage
  • 18.16.25. Fork positioner with sideshift
  • 18.16.26. Fork carriage strengthening part
  • 18.16.27. Fork camera with 7 LCD color display
  • 18.16.28. Telescopic forks
  • 18.16.29. Sideshift and tilt centering
  • 18.16.29.1. Sideshift centering direction, sideshift centering midpoint and tilt centering sensor
  • 18.16.30. Load weight indicator
  • 18.16.31. Active Sway Control (ASC)
  • 18.16.31.1. Troubleshooting
  • 18.16.32. Lowering cut-off
  • 18.16.33. Operators seat options and accessories
  • 18.16.33.1. Arm rest
  • 18.16.33.2. Backrest extension for MSG65/MSG75
  • 18.16.33.3. Seat belt for MSG20 seat
  • 18.16.34. PIN code access to the Start switch
  • 18.16.35. Abbot 2
  • 18.16.35.1. Install the Abbot 2
  • 18.16.36. Lifting height pre-selection
  • 18.16.36.1. Define the lifting height target levels
  • 18.16.36.2. How to unstack with the lifting height pre-selection
  • 18.16.36.3. How to stack with the lifting height pre-selection
  • 18.17. Technical specification
  • 18.17.1. Dimensions
  • 18.17.2. Technical data
  • 18.17.3. Mast heights
  • 18.18. Index
  • 18.19. APPENDIX A Stickers
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