Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00 - Image 2

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00 - Image 3

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00 - Image 4

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00 - Image 5

caterpillar rc conveyor pf 6 1342 operating manual 0010 478 000 ba 00 2

caterpillar rc conveyor pf 6 1342 operating manual 0010 478 000 ba 00 3

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0010 478 000 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 478 000 BA 00
Number of Pages: 143
Size: 3.5MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- RC Conveyor PF 6-1342

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Characters and symbols used . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. What you need to observe prior to installation 4.3 . . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – RC-AFC PF 6/1342 . . . . . . . . . . . . . . . . . . 4.5
30. How to install the drive frames and drive units 4.8 . . .
31. Drive frame on the head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.8
32. Drive substructure, head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.9
33. Tensionable drive frame on the tail gate . . . . . . . . . . . . . . . 4.15
34. Drive substructure, tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16
35. Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.20
36. Flange plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.21
37. Instructions for the installation of gearboxes . . . . . . . . . . . . 4.22
38. Baffle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25
39. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30
40. E-motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.32
41. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.33
42. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.33
43. How to install the pan line . . . . . . . . . . . . . . . . . . . . . 4.34
44. Adaptor pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
45. RC pans PF 6/1342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
46. How to install the pan connections . . . . . . . . . . . . . . . . . . . . 4.39
47. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.42
48. Flights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.42
49. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.42
50. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.43
51. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.45
52. Auxiliary devices for holding the chain . . . . . . . . . . . . . . . . . 4.45
53. How to set the chain pretension . . . . . . . . . . . . . . . . . . . . . . 4.49
54. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.50
55. Sequencing control of the conveyors . . . . . . . . . . . 4.54
56. Switching conditions of the system components 4.54 . . . . . . . .
57. Switching conditions between head gate and tail gate 4.54 . . . .
58. How to commission the conveyor system . . . . . . . 4.55
59. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.55
60. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.56
61. Test operation of the conveyor . . . . . . . . . . . . . . . . . . . . . . . 4.57
62. Tightening bolted connections . . . . . . . . . . . . . . . . . . . . . . . 4.58
63. Dismantling and withdrawing the conveyor . . . . . 4.59
64. Who is authorized to remove and
65. withdraw the conveyor system? 4.59 . . . . . . . . . . . . . . . . . . . . . .
66. 5. Operation
67. How to operate drive frames . . . . . . . . . . . . . . . . . . . 5.3
68. Who is allowed to operate the drive frame? . . . . . . . . . . . . . 5.3
69. When is the conveying procedure allowed to
70. be started? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
71. How to operate the tensionable drive frame . . . . . . . . . . . . 5.4
72. Technical description of the FACTS . . . . . . . . . . . . . . . . . . . 5.5
73. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.12
74. Temperature and acoustic emission monitoring . . . . . . . . . 5.12
75. Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
76. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.13
77. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.18
78. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.19
79. Chain stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
80. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20
81. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.24
82. Adaptor pan wear part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
83. Inlet guide – tensionable drive frame . . . . . . . . . . . . . . . . . . 5.30
84. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.31
85. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.31
86. 6. Technical data
87. Main components of the conveyor system . . . . . . 6.3
88. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
89. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
90. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
91. Identification of the drive frame . . . . . . . . . . . . . . . . . . . . . . . 6.6
92. Identification of the tensionable drive frame . . . . . . . . . . . . 6.7
93. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
94. Screws with ISO metric thread . . . . . . . . . . . . . . . . . . . . . . . 6.8
95. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
96. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
97. Quality of the process water . . . . . . . . . . . . . . . . . . . . . . . . . 6.11
98. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.13
99. 7. For your information
100. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
101. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

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