Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00 - Image 2

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00 - Image 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00 - Image 4

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00 - Image 5

caterpillar sh afc pf 6 1142 operating manual 0010 476 000 ba 00 2

caterpillar sh afc pf 6 1142 operating manual 0010 476 000 ba 00 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 476 000 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 476 000 BA 00
Number of Pages: 145
Size: 3.6MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- SH-AFC PF 6-1142

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Characters and symbols used . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. What you need to observe prior to installation 4.3 . . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – SH-AFC PF 6/1142 . . . . . . . . . . . . . . . . . . 4.5
30. Head gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
31. Tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
33. How to install the drive frames and drive units 4.9 . . .
34. Drive frame on the head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.9
35. Drive substructure, head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.10
36. Tensionable drive frame on the tail gate . . . . . . . . . . . . . . . 4.16
37. Drive substructure, tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17
38. Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.21
39. Flange plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22
40. Instructions for the installation of gearboxes . . . . . . . . . . . . 4.23
41. Baffle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.26
42. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.31
43. E-motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.32
44. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.33
45. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.33
46. How to install the pan line section . . . . . . . . . . . . . . 4.34
47. Adaptor pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
48. SH pans PF 6/1142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
49. How to install the pan connections . . . . . . . . . . . . . . . . . . . . 4.40
50. Rack bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.43
51. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.45
52. Flights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.45
53. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.45
54. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.46
55. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.48
56. Auxiliary devices for holding the chain . . . . . . . . . . . . . . . . . 4.48
57. How to set the chain pretension . . . . . . . . . . . . . . . . . . . . . . 4.52
58. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.53
59. Sequencing control of the conveyors . . . . . . . . . . . 4.57
60. Switching conditions of the system components 4.57 . . . . . . . .
61. Switching conditions between head gate and tail gate 4.57 . . . .
62. How to start up the conveyor system . . . . . . . . . . . 4.58
63. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.58
64. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59
65. Test run of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.60
66. Tightening bolted connections . . . . . . . . . . . . . . . . . . . . . . . 4.61
67. How to remove and withdraw the conveyor . . . . . . 4.62
68. Who is authorized to remove and
69. withdraw the conveyor system? 4.62 . . . . . . . . . . . . . . . . . . . . . .
70. 5. Operation
71. How to operate the drive frames . . . . . . . . . . . . . . . . 5.3
72. Who is allowed to operate the drive frame? . . . . . . . . . . . . . 5.3
73. When is conveying allowed to be started? . . . . . . . . . . . . . 5.3
74. How to operate the tensionable drive frame . . . . . . . . . . . . 5.4
75. Technical description of the FACTS system . . . . . . . . . . . . 5.5
76. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.12
77. Temperature and acoustic emission monitoring . . . . . . . . . 5.12
78. Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
79. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.13
80. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.18
81. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.19
82. Chain strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
83. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20
84. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.24
85. Adaptor pan wear part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
86. Inlet guide – tensionable drive frame . . . . . . . . . . . . . . . . . . 5.30
87. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.31
88. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.31
89. 6. Technical data
90. Main components of the conveyor system . . . . . . 6.3
91. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
92. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
93. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
94. Identification of the drive frame . . . . . . . . . . . . . . . . . . . . . . . 6.6
95. Identification of the tensionable drive frame . . . . . . . . . . . . 6.7
96. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
97. Screws and bolts with ISO metric thread . . . . . . . . . . . . . . . 6.8
98. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
99. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
100. Quality of the process water . . . . . . . . . . . . . . . . . . . . . . . . . 6.11
101. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.13
102. 7. For your information
103. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
104. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

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