Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00 - Image 2

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00 - Image 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00 - Image 4

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00 - Image 5

caterpillar sh afc pf 6 1142 operating manual 0010 497 000 ba 00 2

caterpillar sh afc pf 6 1142 operating manual 0010 497 000 ba 00 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 497 000 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 497 000 BA 00
Number of Pages: 152
Size: 4.7MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- SH-AFC PF 6-1142

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Signs and symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storing the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units, dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. What you need to observe prior to installation 4.3 . . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – SH-AFC PF 6/1142 . . . . . . . . . . . . . . . . . . 4.5
30. Head gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
31. Tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Panline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
33. Installing drive frame and drive units . . . . . . . . . . . 4.9
34. Installing the head gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9
35. Drive frame on the head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.9
36. Installing the tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
37. Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.19
38. Installing the flange plates and spacer box . . . . . . . . . . . . . 4.20
39. Installing the gearbox and curved tooth coupling . . . . . . . . 4.24
40. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29
41. Installing E-motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30
42. Mounting the baffle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.31
43. Installing the return head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
44. Installing the set of profiles . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
45. Installing the coal deflector . . . . . . . . . . . . . . . . . . . . . . . . . . 4.39
46. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40
47. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.40
48. Drive covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.42
49. How to install the pan line section . . . . . . . . . . . . . . 4.48
50. Adaptor pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.48
51. SH pans PF 6/1142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.52
52. Installing pan connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.56
53. Mounting the rack bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59
54. Mounting the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.61
55. Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.61
56. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.62
57. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.63
58. Tensioning the chain . . . . . . . . . . . . . . . . . . . . . . . . . 4.64
59. Auxiliary devices for holding the chain . . . . . . . . . . . . . . . . . 4.64
60. Setting the chain pretension . . . . . . . . . . . . . . . . . . . . . . . . . 4.66
61. Auxiliary devices for tensioning the chain . . . . . . . . . . . . . . 4.68
62. Sequencing control of the conveyors . . . . . . . . . . . 4.72
63. Switching conditions of the system components 4.72 . . . . . . . .
64. Switching conditions between head gate and tail gate 4.72 . . . .
65. Starting-up the conveyor system . . . . . . . . . . . . . . . 4.73
66. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.73
67. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.74
68. Test run of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.75
69. Re-tightening bolted connections . . . . . . . . . . . . . . . . . . . . . 4.76
70. Removing and withdrawing the conveyor system 4.77
71. Who is authorized to remove and withdraw the
72. conveyor system 4.77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73. 5. Operation
74. Operating the drive frames . . . . . . . . . . . . . . . . . . . . 5.3
75. Who is allowed to operate the drive frame? . . . . . . . . . . . . . 5.3
76. When may conveying be started? . . . . . . . . . . . . . . . . . . . . 5.3
77. Operating the tensionable drive frame . . . . . . . . . . . . . . . . . 5.4
78. Technical description of the FACTS system . . . . . . . . . . . . 5.5
79. Maintaining the conveyor . . . . . . . . . . . . . . . . . . . . . 5.12
80. Temperature and acoustic emission monitoring . . . . . . . . . 5.12
81. Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
82. Maintaining the steel structure . . . . . . . . . . . . . . . . . . . . . . . 5.12
83. Maintaining the hydraulic system . . . . . . . . . . . . . . . . . . . . . 5.17
84. Replacing wear parts . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
85. Chain strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
86. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
87. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28
88. Coal deflector – cross frame . . . . . . . . . . . . . . . . . . . . . . . . . 5.33
89. Inlet guide – tensionable drive frame . . . . . . . . . . . . . . . . . . 5.34
90. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.35
91. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.35
92. 6. Technical data
93. Main components of the conveyor system . . . . . . 6.3
94. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
95. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
96. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
97. Identification of the drive frame . . . . . . . . . . . . . . . . . . . . . . . 6.6
98. Identification of the tensionable drive frame . . . . . . . . . . . . 6.7
99. Identification of the return head . . . . . . . . . . . . . . . . . . . . . . 6.8
100. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
101. Screws and bolts with ISO metric thread . . . . . . . . . . . . . . . 6.9
102. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
103. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
104. Quality of the process water . . . . . . . . . . . . . . . . . . . . . . . . . 6.12
105. Greases and lubricating pastes . . . . . . . . . . . . . . . . . . . . . . 6.14
106. 7. For your information
107. Standards and directives . . . . . . . . . . . . . . . . . . . . . . 7.3
108. Applied standards and directives . . . . . . . . . . . . . . . . . . . . . 7.3

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