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Caterpillar TH560B Telehandler Operation And Maintenance Manual 31200244
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Caterpillar TH560B Telehandler Operation And Maintenance Manual 31200244

$20.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: 31200244
  • Number of Pages: 160
  • Size: 10.0MB
  • Format: PDF
Category:
  • Model List:

    • TH560B Telehandler
  • 1. _B_TH560B_CAT_OMM
  • 1.1. Effectivity
  • 1.2. Table of Contents
  • 1.3. Foreword
  • 1.3.1. Literature Information
  • 1.3.2. Operation
  • 1.3.3. Maintenance
  • 1.3.3.1. Maintenance Intervals
  • 1.3.4. Certified Engine Maintenance
  • 1.3.5. Machine Capacity
  • 1.3.6. Contact Information
  • 1.4. Safety Section
  • 1.4.1. Safety Messages
  • 1.4.1.1. Do Not Operate (1)
  • 1.4.1.2. Do Not Stand Under the Load (2)
  • 1.4.1.3. No Hands (3)
  • 1.4.1.4. Do Not Operate (4)
  • 1.4.1.5. Forks (5)
  • 1.4.1.6. Do Not Weld On The ROPS/FOPS Structure (6)
  • 1.4.1.7. Crushing Hazard (7)
  • 1.4.1.8. No Hands (8)
  • 1.4.1.9. Seat Belt (9)
  • 1.4.1.10. Crushing Hazard (10)
  • 1.4.1.11. Crushing Hazard (11)
  • 1.4.1.12. Engine Coolant (12)
  • 1.4.1.13. Avoid Power Lines (13)
  • 1.4.1.14. Low Bridge (14)
  • 1.4.1.15. Jump Start Cables (15)
  • 1.4.1.16. Ether (16)
  • 1.4.1.17. Crushing Hazard (17)
  • 1.4.1.18. Crushing Hazard (18)
  • 1.4.1.19. Operation (19)
  • 1.4.1.20. Impaling Hazard (20)
  • 1.4.1.21. Crushing Hazard (21)
  • 1.4.1.22. Entanglement and Flying Objects (22)
  • 1.4.1.23. Trap Point (23)
  • 1.4.1.24. Crushing Hazard (24)
  • 1.4.1.25. Ether (25)
  • 1.4.1.26. Hand (High Pressure) (26)
  • 1.4.1.27. Universal Warning (27)
  • 1.4.1.28. Additional Messages
  • 1.4.2. General Hazard Information
  • 1.4.2.1. Pressurized Air and Water
  • 1.4.2.2. Trapped Pressure
  • 1.4.2.3. Fluid Penetration
  • 1.4.2.4. Containing Fluid Spillage
  • 1.4.2.5. Dispose of Waste Properly
  • 1.4.3. Crushing Prevention and Cutting Prevention
  • 1.4.4. Burn Prevention
  • 1.4.4.1. Coolant
  • 1.4.4.2. Batteries
  • 1.4.5. Fire Prevention and Explosion Prevention
  • 1.4.5.1. Fire Extinguisher
  • 1.4.5.2. Lines, Tubes and Hoses
  • 1.4.5.3. Fire Extinguisher Location
  • 1.4.5.4. Tire Information
  • 1.4.5.5. Electrical Storm Injury Prevention
  • 1.4.5.6. Before Starting Engine
  • 1.4.6. Engine Starting
  • 1.4.7. Before Operation
  • 1.4.8. Operation
  • 1.4.8.1. Machine Operating Temperature Range
  • 1.4.8.2. Machine Operation
  • 1.4.8.3. Lifting Capacities
  • 1.4.8.4. Work Tools
  • 1.4.9. Engine Stopping
  • 1.4.10. Work Tools
  • 1.4.11. Parking
  • 1.4.12. Equipment Lowering with Loss of Hydraulic Power
  • 1.4.13. Sound Information and Vibration Information
  • 1.4.13.1. Sound Level
  • 1.4.13.2. Vibration Level
  • 1.4.14. Operator Station
  • 1.4.15. Guards (Operator Protection)
  • 1.4.15.1. Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS)
  • 1.4.15.2. Other Guards (If Equipped)
  • 1.5. Product Information Section
  • 1.5.1. General Information
  • 1.5.1.1. Lifting Capacities
  • 1.5.1.2. Examples of Estimating the Lift Operation from the Load Chart
  • 1.5.2. Specifications
  • 1.5.2.1. Intended Use
  • 1.5.2.2. Application/Configuration Restrictions
  • 1.5.3. Identification Information
  • 1.5.3.1. Plate Locations and Film Locations
  • 1.5.3.2. Serial Number
  • 1.5.3.3. Certification
  • 1.5.3.4. ROPS/FOPS Film
  • 1.5.3.5. Machine Security System
  • 1.5.3.6. Italian Roading Homologation
  • 1.5.4. Emissions Certification Film
  • 1.6. Operation Section
  • 1.6.1. Before Operation
  • 1.6.1.1. Mounting and Dismounting
  • 1.6.1.2. Alternate Exit
  • 1.6.1.3. Daily Inspection
  • 1.6.2. Machine Operation
  • 1.6.2.1. Alternate Exit
  • 1.6.2.2. Air Suspension (If Equipped)
  • 1.6.2.3. Seat Belt
  • 1.6.2.4. Operator Controls (Side Console)
  • 1.6.2.5. Operator Controls
  • 1.6.2.6. Battery Disconnect Switch (If Equipped)
  • 1.6.2.7. Boom Cylinder Lock (If Equipped)
  • 1.6.2.8. Operation Information
  • 1.6.2.9. Work Tools
  • 1.6.2.10. Monitoring System
  • 1.6.2.11. Backup Alarm
  • 1.6.2.12. Cab Door
  • 1.6.3. Engine Starting
  • 1.6.3.1. Engine Starting
  • 1.6.3.2. Starting Below 0 C (32F)
  • 1.6.3.3. Engine and Machine Warm-Up
  • 1.6.4. Parking
  • 1.6.4.1. Stopping the Machine
  • 1.6.4.2. Stopping the Engine
  • 1.6.4.3. Stopping the Engine if an Electrical Malfunction Occurs
  • 1.6.4.4. Leaving the Machine
  • 1.6.5. Transportation Information
  • 1.6.5.1. Shipping the Machine
  • 1.6.5.2. Roading the Machine
  • 1.6.5.3. Lifting and Tying Down the Machine
  • 1.6.6. Towing Information
  • 1.6.6.1. Towing the Machine
  • 1.6.7. Engine Starting (Alternate Methods)
  • 1.6.7.1. Engine Starting with Jump Start Cables
  • 1.6.7.2. Equipment Lowering with Loss of Hydraulic Power
  • 1.7. Maintenance Section
  • 1.7.1. Maintenance Access
  • 1.7.1.1. Access Doors and Covers
  • 1.7.2. Tire Inflation Information
  • 1.7.2.1. Tire Inflation with Air
  • 1.7.2.2. Tire Pressure
  • 1.7.2.3. Tire Inflation Pressure Adjustment
  • 1.7.2.4. Tire Damage
  • 1.7.2.5. Tire Replacement
  • 1.7.2.6. Wheel and Tire Installation
  • 1.7.3. Lubricant Viscosities and Refill Capacities
  • 1.7.3.1. Lubricant Viscosities
  • 1.7.3.2. Capacities (Refill)
  • 1.7.3.3. SOS Information
  • 1.7.4. Maintenance Support
  • 1.7.4.1. Welding on Machines and Engines with Electronic Controls
  • 1.7.5. Maintenance Interval Schedule
  • 1.7.6. Axle Breathers – Clean/Replace
  • 1.7.7. Backup Alarm – Test
  • 1.7.8. Battery – Recycle
  • 1.7.9. Battery or Battery Cable – Inspect/Replace
  • 1.7.10. Belt – Inspect/Replace
  • 1.7.10.1. Inspect
  • 1.7.10.2. Replace
  • 1.7.11. Boom Chain – Inspect/ Lubricate
  • 1.7.12. Boom Chain Tension -Check/ Adjust
  • 1.7.12.1. Check Condition
  • 1.7.12.2. Check and Adjust the Chain Tension
  • 1.7.12.3. Measure the Chain for Wear
  • 1.7.13. Boom Cylinder Pin – Lubricate
  • 1.7.14. Boom Head Section – Lubricate
  • 1.7.15. Boom Pivot Shaft – Lubricate
  • 1.7.16. Boom Telescoping Cylinder Air- Purge
  • 1.7.17. Boom Wear Pad Clearance – Inspect/Adjust
  • 1.7.17.1. Adjustment
  • 1.7.18. Boom and Frame – Inspect
  • 1.7.19. Braking System – Test
  • 1.7.19.1. Service Brake
  • 1.7.19.2. Parking Brake
  • 1.7.20. Cab Air Filter – Clean/Replace
  • 1.7.20.1. Primary Cab Air Filter
  • 1.7.20.2. Secondary Cab Air Filter
  • 1.7.21. Circuit Breakers – Test
  • 1.7.22. Compensating Cylinder Bearing – Lubricate
  • 1.7.23. Cooling System Coolant – Change
  • 1.7.24. Cooling System Coolant Level – Check
  • 1.7.25. Cooling System Coolant Sample (Level 1) – Obtain
  • 1.7.26. Cooling System Coolant Sample (Level 2) – Obtain
  • 1.7.27. Cooling System Pressure Cap – Clean/Replace
  • 1.7.28. Cooling System Water Temperature Regulator Replace
  • 1.7.29. Differential Oil – Change
  • 1.7.29.1. Rear Axle Differential
  • 1.7.29.2. Front Axle Differential
  • 1.7.30. Differential Oil Level – Check
  • 1.7.30.1. Rear Axle Differential
  • 1.7.30.2. Front Axle Differential
  • 1.7.31. Differential Oil Sample – Obtain
  • 1.7.32. Drive Shaft Spline – Lubricate
  • 1.7.33. Drive Shaft Universal Joint Bolts – Check
  • 1.7.34. Engine Air Filter Primary Element – Clean/Replace
  • 1.7.34.1. Cleaning Primary Air Filter Elements
  • 1.7.34.2. Inspecting the Primary Air Filter Elements
  • 1.7.35. Engine Air Filter Primary Element – Replace
  • 1.7.36. Engine Air Filter Secondary Element – Replace
  • 1.7.37. Engine Mounts – Inspect
  • 1.7.38. Engine Oil Level – Check
  • 1.7.39. Engine Oil Sample – Obtain
  • 1.7.40. Engine Oil and Filter – Change
  • 1.7.41. Engine Valve Lash – Check
  • 1.7.42. Final Drive Oil – Change
  • 1.7.43. Final Drive Oil Level – Check
  • 1.7.44. Final Drive Oil Sample – Obtain
  • 1.7.45. Fork Leveling Cylinder Pin – Lubricate
  • 1.7.46. Frame Leveling Cylinder Pin – Lubricate
  • 1.7.47. Fuel System – Prime
  • 1.7.48. Fuel System Water Separator – Drain
  • 1.7.49. Fuel System Water Separator Element – Replace (Tier II)
  • 1.7.50. Fuel System Water Separator Element – Replace (Tier III)
  • 1.7.51. Fuel Tank Cap – Clean
  • 1.7.52. Fuel Tank Water and Sediment – Drain
  • 1.7.53. Fuses and Relays – Replace
  • 1.7.54. Indicators and Gauges – Test
  • 1.7.55. Longitudinal Stability Indicator – Calibrate
  • 1.7.56. Longitudinal Stability Indicator – Test
  • 1.7.56.1. Initial Test
  • 1.7.56.2. Second Test
  • 1.7.57. Oil Filter – Inspect
  • 1.7.57.1. Inspect a Used Filter for Debris
  • 1.7.58. Parking Brake – Adjust
  • 1.7.59. Pulley for Boom Extension Chain – Lubricate
  • 1.7.60. Pulley for Boom Retraction Chain – Lubricate
  • 1.7.61. Radiator Core – Clean
  • 1.7.62. Refrigerant Dryer – Replace
  • 1.7.63. Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) – Inspect
  • 1.7.64. Seat Belt – Inspect
  • 1.7.65. Seat Belt – Replace
  • 1.7.66. Stabilizer and Cylinder Bearings – Lubricate
  • 1.7.67. Tire Inflation – Check
  • 1.7.68. Transmission and Hydraulic System Oil – Change
  • 1.7.69. Transmission and Hydraulic System Oil Filter – Replace
  • 1.7.70. Transmission and Hydraulic System Oil Level – Check
  • 1.7.71. Transmission and Hydraulic System Oil Sample – Obtain
  • 1.7.72. Transmission and Hydraulic System Tank Breather – Clean
  • 1.7.73. Turbocharger – Inspect
  • 1.7.74. Wheel Nut Torque – Check
  • 1.7.75. Window Washer Reservoir -Fill
  • 1.7.76. Window Wiper -Inspect/ Replace
  • 1.7.77. Windows – Clean
  • 1.7.78. Work Tool – Inspect/Replace
  • 1.7.78.1. Buckets
  • 1.8. Reference Information Section
  • 1.8.1. Approved Work Tools
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