Support
Email
admin@ownersmanualpdf.net
Follow us
Caterpillar TL642 Parts Manual 31200255
Caterpillar TL642 Parts Manual 31200255 - Image 2
Caterpillar TL642 Parts Manual 31200255 - Image 3
Caterpillar TL642 Parts Manual 31200255 - Image 4
Caterpillar TL642 Parts Manual 31200255 - Image 5
caterpillar tl642 parts manual 31200255 2
caterpillar tl642 parts manual 31200255 3
caterpillar tl642 parts manual 31200255 4
caterpillar tl642 parts manual 31200255 5

Caterpillar TL642 Parts Manual 31200255

$30.00

  • Type Of Manual: Parts Manual
  • Manual ID: 31200255
  • Number of Pages: 526
  • Size: 36.1MB
  • Format: PDF
Category:
  • Model List:

    • TL642
  • 1. _O_TL642_ CAT_Parts_English
  • 1.1. Effectivity Page
  • 1.2. Table of Contents
  • 1.3. SMCS Codes – TELEHANDLER
  • 1.4. Section 1 Frame Attaching Parts
  • 1.4.1. Figure 1-1 Frame Shrouding Trim
  • 1.4.2. Figure 1-2 Axle Mounting
  • 1.4.3. Figure 1-3 Outrigger Mounting, (if equipped)
  • 1.5. Section 2 Boom
  • 1.5.1. Figure 2-1 First Boom Section
  • 1.5.2. Figure 2-2 Bearing Pads, Spacers Shims, (First Boom Section)
  • 1.5.3. Figure 2-3 Second Boom Section
  • 1.5.4. Figure 2-4 Bearing Pads, Spacers Shims, (Second Boom Section)
  • 1.5.5. Figure 2-5 Third Boom Section
  • 1.5.6. Figure 2-6 Bearing Pads, Spacers Shims, (Third Boom Section)
  • 1.5.7. Figure 2-7 Push Beam/Extend Chain Roller Assembly
  • 1.5.8. Figure 2-8 Quick Coupler Assembly
  • 1.5.9. Figure 2-9 Hydraulic Quick Coupler Assembly
  • 1.6. Section 3 Attachments
  • 1.6.1. Figure 3-1 50 Inch 72 Inch Carriage Assembly
  • 1.6.2. Figure 3-2 Forks
  • 1.6.3. Figure 3-3 Winch Installation
  • 1.6.4. Figure 3-4 50 Inch 72 Inch Side Tilt Carriage Assembly
  • 1.6.5. Figure 3-5 Fork Clamp Installation
  • 1.6.6. Figure 3-6 Fork Mounted Platform
  • 1.6.7. Figure 3-7 Fork Mounted Hook
  • 1.6.8. Figure 3-8 Dual Fork Positioning Carriage
  • 1.6.9. Figure 3-9 100 Degree Swing Carriage
  • 1.6.10. Figure 3-10 48 Inch Side Shift Carriage
  • 1.7. Section 4 Engine Attaching Parts
  • 1.7.1. Figure 4-1 Engine Assembly, LH View
  • 1.7.2. Figure 4-2 Engine Assembly, RH View
  • 1.7.3. Figure 4-3 Engine Assembly
  • 1.7.4. Figure 4-4 Cat Engine
  • 1.7.5. Figure 4-5 Fuel Tank Lines
  • 1.7.6. Figure 4-6 Radiator Assembly
  • 1.7.7. Figure 4-7 Air Cleaner Installation
  • 1.7.8. Figure 4-8 Exhaust Installation
  • 1.7.9. Figure 4-9 Transmission – ZF Transmission
  • 1.7.10. Figure 4-10 ZF Transmission – Torque Converter Input
  • 1.7.11. Figure 4-11 ZF Transmission – Gearbox Housing
  • 1.7.12. Figure 4-12 ZF Transmission – Reversing Gear
  • 1.7.13. Figure 4-13 ZF Transmission – Reverse Gear Group
  • 1.7.14. Figure 4-14 ZF Transmission – 1st Shaft Group
  • 1.7.15. Figure 4-15 ZF Transmission – 2nd Shaft Group
  • 1.7.16. Figure 4-16 ZF Transmission – 3rd Shaft Group
  • 1.7.17. Figure 4-17 ZF Transmission – 4th Shaft Group
  • 1.7.18. Figure 4-18 ZF Transmission – Power Take-Off
  • 1.7.19. Figure 4-19 ZF Transmission – Control Unit Pressure Regulator
  • 1.7.20. Figure 4-20 ZF Transmission – Gear shift System
  • 1.7.21. Figure 4-21 ZF Transmission – Oil Pump, Filter Dipstick
  • 1.7.22. Figure 4-22 ZF Transmission – Transfer Box
  • 1.8. Section 5 Drive Train
  • 1.8.1. Figure 5-1 Front Axle Assembly
  • 1.8.2. Figure 5-2 Front Axle
  • 1.8.3. Figure 5-3 Front Axle Housing Assembly
  • 1.8.4. Figure 5-4 Front Steering Components
  • 1.8.5. Figure 5-5 Front Gear Components
  • 1.8.6. Figure 5-6 Front Differential
  • 1.8.7. Figure 5-7 Front Double Joint
  • 1.8.8. Figure 5-8 Front Brakes
  • 1.8.9. Figure 5-9 Front Wheel Hub
  • 1.8.10. Figure 5-10 Front Reduction Gears
  • 1.8.11. Figure 5-11 Rear Axle Assembly
  • 1.8.12. Figure 5-12 Rear Axle
  • 1.8.13. Figure 5-13 Rear Axle Housing Assembly
  • 1.8.14. Figure 5-14 Rear Steering Components
  • 1.8.15. Figure 5-15 Rear Gear Components
  • 1.8.16. Figure 5-16 Rear Differential
  • 1.8.17. Figure 5-17 Rear Double Joint
  • 1.8.18. Figure 5-18 Rear Brakes
  • 1.8.19. Figure 5-19 Rear Wheel Hub
  • 1.8.20. Figure 5-20 Rear Reduction Gears
  • 1.8.21. Figure 5-21 Drive Shaft Assembly
  • 1.8.22. Figure 5-22 Tires Rims
  • 1.9. Section 6 Cab
  • 1.9.1. Figure 6-1 Cab Assembly
  • 1.9.2. Figure 6-2 Cab
  • 1.9.3. Figure 6-3 Suspension Seat
  • 1.9.4. Figure 6-4 Instrument Panel
  • 1.9.5. Figure 6-5 Heating Components
  • 1.9.6. Figure 6-6 Cab Air Conditioning
  • 1.9.7. Figure 6-7 Air Conditioning Components
  • 1.10. Section 7 Controls
  • 1.10.1. Figure 7-1 Accelerator Pedal Assembly
  • 1.10.2. Figure 7-2 Steering Column Attaching Parts
  • 1.10.3. Figure 7-3 Brake Pedal Assembly
  • 1.10.4. Figure 7-4 Boom Joystick With Tilt
  • 1.10.5. Figure 7-5 Hydraulic Controller – Outrigger, (if equipped)
  • 1.10.6. Figure 7-6 Frame Level Joystick Installation
  • 1.10.7. Figure 7-7 Auxiliary Hydraulic Joystick Installation
  • 1.11. Section 8 Hydraulic Circuits
  • 1.11.1. Figure 8-1 Priority Valve
  • 1.11.2. Figure 8-2 Dump Circuit
  • 1.11.3. Figure 8-3 Steer Select Valve
  • 1.11.4. Figure 8-4 Service/Parking
  • 1.11.5. Figure 8-5 Joystick Circuit
  • 1.11.6. Figure 8-6 Lift Cylinder
  • 1.11.7. Figure 8-7 Extend/Retract Cylinder
  • 1.11.8. Figure 8-8 Tilt Tilt Compensating Cylinder
  • 1.11.9. Figure 8-9 Auxiliary Hydraulics
  • 1.11.10. Figure 8-10 Sway Cylinder
  • 1.11.11. Figure 8-11 Outrigger Controller, (if equipped)
  • 1.11.12. Figure 8-12 Outrigger Cylinders, (if equipped)
  • 1.12. Section 9 Hydraulic Components
  • 1.12.1. Figure 9-1 Lift Cylinder
  • 1.12.2. Figure 9-2 Extend/Retract Cylinder
  • 1.12.3. Figure 9-3 Tilt Cylinder
  • 1.12.4. Figure 9-4 Compensating Cylinder
  • 1.12.5. Figure 9-5 Sway Cylinder
  • 1.12.6. Figure 9-6 Main Control Valve
  • 1.12.7. Figure 9-7 Implement Pump
  • 1.12.8. Figure 9-8 Hydraulic Tank Assembly
  • 1.12.9. Figure 9-9 Brake Valve
  • 1.12.10. Figure 9-10 Priority Valve
  • 1.12.11. Figure 9-11 Steer Select Valve
  • 1.12.12. Figure 9-12 Quick Coupler Cylinder
  • 1.12.13. Figure 9-13 Outrigger Cylinder, (if equipped)
  • 1.12.14. Figure 9-14 Outrigger Control Valve, (if equipped)
  • 1.12.15. Figure 9-15 Swing Carriage Cylinder
  • 1.12.16. Figure 9-16 Side Shift Carriage Cylinder
  • 1.12.17. Figure 9-17 Dual Fork Positioning Carriage Cylinder
  • 1.12.18. Figure 9-18 Hydraulic Manifold
  • 1.12.19. Figure 9-19 Side Tilt Carriage Cylinder
  • 1.13. Section 10 Electrical
  • 1.13.1. Figure 10-1 Battery Cables
  • 1.13.2. Figure 10-2 Battery Disconnect Installation
  • 1.13.3. Figure 10-3 Engine Harness
  • 1.13.4. Figure 10-4 Transmission Harness
  • 1.13.5. Figure 10-5 Auxiliary Electrics
  • 1.13.6. Figure 10-6 Tilt Electronics
  • 1.13.7. Figure 10-7 AC Harness
  • 1.13.8. Figure 10-8 Cab Work Light Harness
  • 1.13.9. Figure 10-9 Chassis Harness
  • 1.13.10. Figure 10-10 ZF Transmission Harness
  • 1.13.11. Figure 10-11 Cab Control Harness
  • 1.13.12. Figure 10-12 Cab Dash Harness
  • 1.13.13. Figure 10-13 VEC Box Harness
  • 1.13.14. Figure 10-14 Boom Work Lights Harness
  • 1.13.15. Figure 10-15 Cab Work Light Harness
  • 1.13.16. Figure 10-16 Cab Work Light Beacon Light Switch Harness
  • 1.13.17. Figure 10-17 Accessory Module Harness
  • 1.13.18. Figure 10-18 Frame Road Lights Harness
  • 1.13.19. Figure 10-19 Cab Road Lights Harness
  • 1.13.20. Figure 10-20 Conversion Kit Harness
  • 1.13.21. Figure 10-21 Cab Options Harness
  • 1.14. Section 11 Decals
  • 1.14.1. Figure 11-1 Cab Frame Decals
  • 1.14.2. Figure 11-2 Boom Decals
  • 1.15. Section 12 Options
  • 1.15.1. Figure 12-1 Block Heater Installation
  • 1.15.2. Figure 12-2 8 Inch Winch
  • 1.15.3. Figure 12-3 Winch Motor
  • 1.15.4. Figure 12-4 Pressure Reducer Valve – 1360 PSI
  • 1.15.5. Figure 12-5 Pintle Hook Installation
  • 1.15.6. Figure 12-6 Fender Option
  • 1.15.7. Figure 12-7 Work Light Package
  • 1.15.8. Figure 12-8 Beacon Light Package
  • 1.15.9. Figure 12-9 Road Lights Installation
  • 1.15.10. Figure 12-10 Boom Lights Installation
  • 1.15.11. Figure 12-11 Skylight Wiper Assembly
  • 1.15.12. Figure 12-12 Cold Weather Package
  • 1.15.13. Figure 12-13 Arctic Package
  • 1.15.14. Figure 12-14 Top Cab Glass Shield Installation
  • 1.15.15. Figure 12-15 Front Cab Glass Shield Installation
  • 1.15.16. Figure 12-16 Hydraulic Cooler Bypass Installation
  • 1.15.17. Figure 12-17 Beacon Light Mount With AC
  • 1.15.18. Figure 12-18 Winch
  • 1.15.19. Figure 12-19 Beacon Light Installation
  • 1.16. Maintenance Parts List
  • 1.17. Part Number Index
  • 1.17.1.
  • 1.17.2.
  • 1.17.3.
  • 1.17.4.
  • 1.17.5.
  • 1.17.6. P 5-54
  • 1.17.7.
  • 1.17.8. P 5-54
  • 1.17.9. P 5-54
  • 1.17.10. P 5-54
  • 1.17.11.
  • 1.17.12. , 10-37
  • 1.17.13.
  • 1.17.14.
  • 1.17.15.
  • 1.17.16.
  • 1.17.17.
  • 1.17.18.
  • 1.17.19.
  • 1.17.20.
  • 1.17.21.
  • 1.17.22. , 10-51
  • 1.17.23.
  • 1.17.24. , 10-40, 10-51, 10-55
  • 1.17.25.
  • 1.17.26.
  • 1.17.27.
  • 1.17.28. , 8-43
  • 1.17.29.
  • 1.17.30. , 10-35
  • 1.17.31. , 10-15
  • 1.17.32. , 5-41
  • 1.17.33. , 6-23
  • 1.17.34.
  • 1.17.35.
  • 1.17.36. , 10-5
  • 1.17.37. , 10-29, 10-55
  • 1.17.38.
  • 1.17.39. , 10-29, 10-39
  • 1.17.40. , 10-29, 10-33, 10-35, 10-39, 10-53
  • 1.17.41.
  • 1.17.42. , 12-27, 12-37, 12-57, 12-59
  • 1.17.43.
  • 1.17.44.
  • 1.17.45.
  • 1.17.46.
  • 1.17.47. , 1-11
  • 1.17.48.
  • 1.17.49.
  • 1.17.50.
  • 1.17.51.
  • 1.17.52.
  • 1.17.53.
  • 1.17.54.
  • 1.17.55.
  • 1.17.56.
  • 1.17.57.
  • 1.17.58.
  • 1.17.59.
  • 1.17.60.
  • 1.17.61. , 10-39
  • 1.17.62.
  • 1.17.63.
  • 1.17.64. , 8-5
  • 1.17.65. , 4-4, 4-9, 4-10, 8-13, 9-37
  • 1.17.66.
  • 1.17.67.
  • 1.17.68.
  • 1.17.69.
  • 1.17.70.
  • 1.17.71. , 2-21, 8-33, 12-43, 12-45
  • 1.17.72. , 6-10, 6-30, 6-38
  • 1.17.73. , 6-11
  • 1.17.74.
  • 1.17.75.
  • 1.17.76. , 6-30
  • 1.17.77.
  • 1.17.78.
  • 1.17.79.
  • 1.17.80. , 2-13
  • 1.17.81. , 2-13, 4-19, 6-33, 6-38, 8-29, 8-31, 8-33, 10-19
  • 1.17.82.
  • 1.17.83. , 1-11, 4-10, 4-17, 6-10, 8-5, 9-49, 12-43
  • 1.17.84.
  • 1.17.85.
  • 1.17.86.
  • 1.17.87. , 2-5, 2-17, 2-19, 2-21, 6-5, 7-19, 9-37
  • 1.17.88.
  • 1.17.89.
  • 1.17.90.
  • 1.17.91. , 12-27
  • 1.17.92. , 2-15
  • 1.17.93. , 2-9, 2-15
  • 1.17.94. , 2-13
  • 1.17.95.
  • 1.17.96.
  • 1.17.97.
  • 1.17.98. , 2-10, 2-15
  • 1.17.99. , 2-10, 2-15
  • 1.17.100. , 8-9, 8-11
  • 1.17.101. , 9-3, 9-5, 9-15, 9-17, 9-21, 9-71
  • 1.17.102.
  • 1.17.103. , 10-5
  • 1.17.104.
  • 1.17.105.
  • 1.17.106.
  • 1.17.107. , 4-7
  • 1.17.108.
  • 1.17.109.
  • 1.17.110.
  • 1.17.111.
  • 1.17.112.
  • 1.17.113.
  • 1.17.114.
  • 1.17.115. , 8-11
  • 1.17.116.
  • 1.17.117.
  • 1.17.118.
  • 1.17.119.
  • 1.17.120.
  • 1.17.121.
  • 1.17.122.
  • 1.17.123.
  • 1.17.124.
  • 1.17.125. , 4-37, 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.126.
  • 1.17.127.
  • 1.17.128.
  • 1.17.129.
  • 1.17.130.
  • 1.17.131.
  • 1.17.132.
  • 1.17.133. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.134. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.135. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.136. , 4-39, 4-41, 4-43, 4-45, 4-47
  • 1.17.137. , 4-39
  • 1.17.138. , 4-39
  • 1.17.139. , 4-39
  • 1.17.140. , 4-39
  • 1.17.141. , 4-39
  • 1.17.142. , 4-39
  • 1.17.143. , 4-39
  • 1.17.144.
  • 1.17.145.
  • 1.17.146.
  • 1.17.147.
  • 1.17.148.
  • 1.17.149.
  • 1.17.150. , 8-39
  • 1.17.151. , 8-3, 8-29
  • 1.17.152. , 8-31, 8-33
  • 1.17.153.
  • 1.17.154. , 8-25, 8-27
  • 1.17.155. , 8-11
  • 1.17.156. , 4-21, 8-3, 8-5, 8-9, 8-11, 8-13, 8-43
  • 1.17.157. , 7-9
  • 1.17.158. , 8-6, 8-13, 8-19, 8-23, 9-37
  • 1.17.159. , 5-3, 5-5, 5-29, 8-6, 8-13, 8-29, 8-31, 9-37
  • 1.17.160.
  • 1.17.161. , 12-51
  • 1.17.162.
  • 1.17.163.
  • 1.17.164.
  • 1.17.165. , 8-21, 8-23, 8-29, 8-31, 8-41
  • 1.17.166. , 8-31
  • 1.17.167. , 8-19, 8-21
  • 1.17.168.
  • 1.17.169. , 5-5, 8-3, 8-21, 12-43, 12-45
  • 1.17.170. , 8-29
  • 1.17.171. , 5-5, 5-29, 8-19, 8-41
  • 1.17.172.
  • 1.17.173. , 8-31, 8-33
  • 1.17.174. , 8-17
  • 1.17.175. , 8-31, 8-33
  • 1.17.176.
  • 1.17.177. , 5-3, 7-11, 8-29, 8-37, 8-39, 8-41
  • 1.17.178.
  • 1.17.179.
  • 1.17.180.
  • 1.17.181. , 8-31, 8-33
  • 1.17.182. , 8-21
  • 1.17.183. , 4-7, 4-19
  • 1.17.184.
  • 1.17.185.
  • 1.17.186. , 4-27, 4-29
  • 1.17.187.
  • 1.17.188. , 3-13, 6-12, 8-41, 10-7
  • 1.17.189. , 6-10, 10-9
  • 1.17.190. , 12-45
  • 1.17.191.
  • 1.17.192. , 4-9, 6-33, 6-38
  • 1.17.193. , 12-33, 12-35
  • 1.17.194. , 12-17
  • 1.17.195.
  • 1.17.196.
  • 1.17.197.
  • 1.17.198.
  • 1.17.199. , 1-11, 6-4, 6-10, 6-33, 6-38
  • 1.17.200. , 1-10
  • 1.17.201.
  • 1.17.202. , 6-11
  • 1.17.203.
  • 1.17.204.
  • 1.17.205. , 8-11
  • 1.17.206. , 9-39
  • 1.17.207.
  • 1.17.208.
  • 1.17.209.
  • 1.17.210.
  • 1.17.211.
  • 1.17.212. , 8-19
  • 1.17.213.
  • 1.17.214.
  • 1.17.215. , 8-11
  • 1.17.216. , 8-39
  • 1.17.217.
  • 1.17.218.
  • 1.17.219.
  • 1.17.220.
  • 1.17.221.
  • 1.17.222. , 5-5, 5-29
  • 1.17.223.
  • 1.17.224.
  • 1.17.225. , 8-29
  • 1.17.226.
  • 1.17.227. , 8-43
  • 1.17.228.
  • 1.17.229.
  • 1.17.230.
  • 1.17.231.
  • 1.17.232.
  • 1.17.233. , 8-11
  • 1.17.234.
  • 1.17.235.
  • 1.17.236.
  • 1.17.237.
  • 1.17.238.
  • 1.17.239. , 8-31, 8-33
  • 1.17.240. , 8-31
  • 1.17.241.
  • 1.17.242.
  • 1.17.243.
  • 1.17.244.
  • 1.17.245. , 8-31
  • 1.17.246. , 8-31
  • 1.17.247.
  • 1.17.248.
  • 1.17.249.
  • 1.17.250.
  • 1.17.251.
  • 1.17.252. , 4-19, 8-13
  • 1.17.253. , 8-25
Rate this product
You may also like
Caterpillar 850S, T220, T221, 950S, T300, T400 Parts Manual UEC0434S

Caterpillar Parts Manual PDF

Caterpillar 850S, T220, T221, 950S, T300, T400 Parts Manual UEC0434S

$50.00
Add to cart
Caterpillar M30B, M40B, M50B Lift Trucks Parts Manual SEBN2548-01

Caterpillar Parts Manual PDF

Caterpillar M30B, M40B, M50B Lift Trucks Parts Manual SEBN2548-01

$50.00
Add to cart
Caterpillar DP30N, DP35N Chassis and Mast Parts Manual 98733-05100

Caterpillar Parts Manual PDF

Caterpillar DP30N, DP35N Chassis and Mast Parts Manual 98733-05100

$50.00
Add to cart
Caterpillar Lift Truck Scale Parts and Service Manual SENB2713-02

Caterpillar Parts Manual PDF

Caterpillar Lift Truck Scale Parts and Service Manual SENB2713-02

$50.00
Add to cart
Caterpillar GP30N, GP35N Chassis and Mast Parts Manual 98733-05200

Caterpillar Parts Manual PDF

Caterpillar GP30N, GP35N Chassis and Mast Parts Manual 98733-05200

$50.00
Add to cart
Caterpillar EP30K, EP35K Chassis, Mast and Options Parts Manual 98753-34100

Caterpillar Parts Manual PDF

Caterpillar EP30K, EP35K Chassis, Mast and Options Parts Manual 98753-34100

$50.00
Add to cart
Caterpillar NOH Parts Manual

Caterpillar Parts Manual PDF

Caterpillar NOH Parts Manual

$50.00
Add to cart
Caterpillar M30, M40, M50 Lift Trucks Parts Manual SEBN2518

Caterpillar Parts Manual PDF

Caterpillar M30, M40, M50 Lift Trucks Parts Manual SEBN2518

$50.00
Add to cart
Caterpillar GP15N, GP18N, GP20CN Chassis and Mast Parts Manual 98713-05200

Caterpillar Parts Manual PDF

Caterpillar GP15N, GP18N, GP20CN Chassis and Mast Parts Manual 98713-05200

$50.00
Add to cart
Caterpillar K21, K25 Gasonline Engine Parts Manual 98725-45100

Caterpillar Parts Manual PDF

Caterpillar K21, K25 Gasonline Engine Parts Manual 98725-45100

$50.00
Add to cart