Mitsubishi 2FBC15 Forklift Service Manual

Mitsubishi 2FBC15 Forklift Service Manual - Image 2

Mitsubishi 2FBC15 Forklift Service Manual - Image 3

Mitsubishi 2FBC15 Forklift Service Manual - Image 4

Mitsubishi 2FBC15 Forklift Service Manual - Image 5

mitsubishi 2fbc15 forklift service manual 2

mitsubishi 2fbc15 forklift service manual 3

Mitsubishi 2FBC15 Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 530
Size: 5.4MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- 2FBC15 Forklift

1. GENERAL INFORMATION
1.1. Truck Models Covered
1.2. Nameplate and Serial Number Locations
1.3. Dimensions
1.3.1. Dimensions Chart
1.4. General Information (Standard Models)
2. BRAKE SYSTEM DESCRIPTION
2.1. Description
2.1.1. Automatic Adjusting Device
2.1.2. General Information
2.2. Master Cylinder
2.2.1. Disassembly
2.2.2. Inspection after Disassembly
2.2.3. Reassembly
2.3. Service Brakes
2.3.1. Disassembly
2.3.2. Inspection after Disassembly
2.3.3. Reassembly
2.4. Wheel Cylinders
2.4.1. Disassembly
2.4.2. Inspection after Disassembly
2.4.3. Reassembly
2.4.4. Inspection and Adjustment
3. FRONT AXLE DESCRIPTION
3.1. Front Axle
3.1.1. Description
3.1.2. Front Wheels
3.1.3. Installation
3.1.4. Disassembly
3.1.5. Inspection after Disassembly
3.1.6. Reassembly
3.2. Reduction Differential
3.2.1. Description
3.2.2. Disassembly
3.2.3. Inspection after Disassembly
3.2.4. Reassembly
3.2.5. Inspection and Adjustment
4. HYDRAULIC SYSTEM DESCRIPTION
4.1. Hydraulic System
4.1.1. Description
4.1.2. Removal and Installation Warning
4.2. Hydraulic Pump
4.2.1. Removal
4.2.2. Installation
4.2.3. Disassembly
4.2.4. Inspection after Disassembly
4.2.5. Reassembly
4.2.6. Inspection after Reassembly
4.3. Priority Valve
4.3.1. Disassembly
4.3.2. Reassembly
4.4. Control Valve
4.4.1. Removal
4.4.2. Installation
4.4.3. Disassembly
4.4.4. Inspection after Disassembly
4.4.5. Reassembly
4.5. Lift and Tilt Cylinders
4.5.1. Removal
4.5.2. Disassembly
4.5.3. Precautions for Reassembly
4.5.4. Flow Regulator Valve
4.6. Inspection and Adjustment
4.6.1. Hydraulic Tank
4.6.2. Control Valve
4.6.3. Lift and Tilt Cylinders
5. Mast and Forks Earlier Version
5.1. Description
5.1.1. Components
5.1.2. Mast and Forks
5.1.3. Mast and Lift Bracket Assembly
5.2. Removal Installation
5.3. Disassembly
5.4. Inspection after Disassembly
5.5. Reassembly
5.6. Inspection and Adjustment
5.6.1. Chain Tension Adjustment
5.6.2. Clearance Adjustment on Lift Bracket
5.6.3. Mast Clearance Adjustment
5.6.4. Main Roller Shim Replacement
5.6.5. Mast Adjustment Chart
6. Mast and Forks Later Version
6.1. Description
6.2. Removal and Installation
6.3. Disassembly
6.4. Reassembly
6.5. Inspection and Adjustment
6.5.1. Chain Tension Adjustment
6.5.2. Clearance Adjustment on Lift Bracket
6.5.3. Mast Clearance Adjustment
6.5.4. Main Roller Shim Replacement
6.5.5. Mast Strip Adjustment
6.5.6. Tilt Angle Adjustment
6.5.7. Lift Cylinder Stroke Adjustment
6.5.8. Bleeding Lift Cylinders
6.6. Service Data
6.7. Troubleshooting
7. REAR AXLE DESCRIPTION
7.1. Description
7.2. Rear Wheels
7.2.1. Removal
7.2.2. Installation
7.3. Rear Axle
7.3.1. Removal
7.3.2. Installation
7.3.3. Disassembly
7.3.4. Inspection after Disassembly
7.3.5. Reassembly
7.4. Inspection and Adjustment
7.4.1. Minimum Turning Radius Adjustment
8. SERVICE DATA FRONT AXLE
8.1. Maintenance Service Data
8.1.1. Front Axle and Reduction Differential
8.1.2. Transfer Case
8.1.3. Rear Axle
8.1.4. Brake System
8.1.5. Steering System
8.1.6. Hydraulic System
8.1.7. Mast and Forks (Simplex Mast)
8.2. Tightening Torques for Standard Bolts and Nuts
8.2.1. Fine Thread – With Spring Washer
8.2.2. Fine Thread – Without Spring Washer
8.2.3. Coarse Thread – With Spring Washer
8.2.4. Coarse Thread – Without Spring Washer
8.3. Maintenance Chart
8.4. Periodic Replacement Parts
8.5. Lubrication Information
8.5.1. Lubrication Chart
8.5.2. Fuel and Lubricant Specifications
8.5.3. Recommended Brands of Lubricants
8.6. Weight of Major Components (Approximate)
8.7. Special Service Tools
8.7.1. Special Tool Illustrations
8.8. Inspection Guide
9. STEERING SYSTEM DESCRIPTION
9.1. Steering System
9.1.1. Description
9.2. Steering Gear
9.2.1. Removal
9.2.2. Installation
9.2.3. Disassembly
9.2.4. Reassembly
9.3. Steer Pump
9.3.1. Removal
9.3.2. Installation
9.3.3. Disassembly
9.3.4. Reassembly
10. TRANSFER CASE EARLIER VERSION DESCRIPTION
10.1. Description
10.1.1. Earlier Version
10.1.2. Later Version
10.2. Disassembly
10.2.1. Removal Sequence
10.3. Reassembly
11. TROUBLESHOOTING FRONT AXLE REDUCTION DIFFERENTIAL
11.1. Front Axle and Reduction Differential
11.2. Brake System
11.3. Steering System
11.4. Hydraulic System
11.5. Rear Axle
11.6. Mast and Forks
12. Circuit test tr3000
12.1. CIRCUIT TESTS
12.2. DIAGNOSTIC STATUS CODES
12.2.1. Basic Checks
12.2.2. On Board Diagnostics
12.2.3. Status Codes
13. LX Hand Set
13.1. HANDSET
13.1.1. General Information
13.1.2. Function Numbers (Traction)
13.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
13.2. GENERAL INFORMATION FEATURES
13.2.1. Safety Precautions
13.2.2. Glossary
13.2.3. Nameplate and Serial Number Locations
13.2.4. EV100ZX Motor Controller without SCR Hydraulics
13.2.5. EV100ZX Motor Controller with Optional SCR Hydraulics
13.2.6. Basics of Circuit Operation
13.2.7. Traction Control Logic Flow Chart
13.2.8. Console (Display)
13.2.9. Features of the EV100ZX Control Systems
13.2.10. General Maintenance for the EV100ZX Motor Controller
13.2.11. Trouble-shooting the EV100ZX Motor Controller
13.2.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
13.2.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
13.2.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
14. THEORY LX
14.1. THEORY OF OPERATION
14.1.1. Electronic Speed Controls
14.1.2. Flyback Current from the Motor
14.1.3. Control Cards
14.1.4. Sequence of Operation
14.1.5. SCR Control (Hydraulic Pump Motor)
14.1.6. Contactors
14.1.7. Circuit Protection
14.1.8. Truck Mangement Module (TMM1)
14.1.9. Instrument Panel Display
14.2. THEORY OF OPERATION
14.2.1. Electronic Speed Controls
14.2.2. Flyback Current from the Motor
14.2.3. Control Cards
14.2.4. Sequence of Operation
14.2.5. SCR Control (Hydraulic Pump Motor)
14.2.6. Contactors
14.2.7. Circuit Protection
14.2.8. Truck Mangement Module (TMM1)
14.2.9. Instrument Panel Display
15. Component test tr3000
15.1. ELECTRICAL TESTING
15.1.1. Testing Transistors
15.1.2. Electrical System Adjustments
16. Operation and testing tr3000
16.1. SYSTEMS OPERATION AND TEST EQUIPMENT
16.1.1. Conductor And Switch Continuity Tests
16.1.2. Contactor
16.1.3. Driver Board Tests
16.1.4. Traction Motor Current Sensor Test
17. Operation tr3000
17.1. SYSTEMS OPERATION
17.1.1. Glossary
17.1.2. Location of Control Panel Components
17.1.3. Symbol Library
17.1.4. General Information
17.1.5. Programmable Setup Options
17.1.6. Accessing Programmable Setup Options
17.1.7. Operational Circuit Elements
17.1.8. Run-Time Diagnostics
17.1.9. Chat Mode
17.1.10. Contactors
17.1.11. Accelerator Control
17.1.12. Circuits
17.1.13. Drive Circuit
17.1.14. Power Transistors
18. System Operation Tr3000
18.1. SYSTEMS OPERATION
18.1.1. Glossary
18.1.2. Location of Control Panel Components
18.1.3. Symbol Library
18.1.4. General Information
18.1.5. Programmable Setup Options
18.1.6. Accessing Programmable Setup Options
18.1.7. Operational Circuit Elements
18.1.8. Run-Time Diagnostics
18.1.9. Chat Mode
18.1.10. Contactors
18.1.11. Accelerator Control
18.1.12. Circuits
18.1.13. Drive Circuit
18.1.14. Power Transistors
19. Testing TR3000
19.1. TESTING AND ADJUSTING
19.1.1. Accessing Stored Fault Codes
20. Troubleshooting tr3000
20.1. TROUBLESHOOTING CHARTS

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