Mitsubishi 2FBC18 Forklift Service Manual

Mitsubishi 2FBC18 Forklift Service Manual - Image 2

Mitsubishi 2FBC18 Forklift Service Manual - Image 3

Mitsubishi 2FBC18 Forklift Service Manual - Image 4

Mitsubishi 2FBC18 Forklift Service Manual - Image 5

mitsubishi 2fbc18 forklift service manual 2

mitsubishi 2fbc18 forklift service manual 3

Mitsubishi 2FBC18 Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 623
Size: 6.8MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- 2FBC18 Forklift

1. GENERAL INFORMATION
1.1. Truck Models Covered
1.2. Nameplate and Serial Number Locations
1.3. Dimensions
1.3.1. Dimensions Chart
1.4. General Information (Standard Models)
2. BRAKE SYSTEM DESCRIPTION
2.1. Description
2.1.1. Automatic Adjusting Device
2.1.2. General Information
2.2. Master Cylinder
2.2.1. Disassembly
2.2.2. Inspection after Disassembly
2.2.3. Reassembly
2.3. Service Brakes
2.3.1. Disassembly
2.3.2. Inspection after Disassembly
2.3.3. Reassembly
2.4. Wheel Cylinders
2.4.1. Disassembly
2.4.2. Inspection after Disassembly
2.4.3. Reassembly
2.4.4. Inspection and Adjustment
3. Front Axle
3.1. Front Axle
3.1.1. Description
3.1.2. Front Wheels
3.1.3. Installation
3.1.4. Disassembly
3.1.5. Inspection after Disassembly
3.1.6. Reassembly
3.2. Reduction Differential
3.2.1. Description
3.2.2. Disassembly
3.2.3. Inspection after Disassembly
3.2.4. Reassembly
3.2.5. Inspection and Adjustment
4. Hydraulic System
4.1. Hydraulic System
4.1.1. Description
4.1.2. Removal and Installation Warning
4.2. Hydraulic Pump
4.2.1. Removal
4.2.2. Installation
4.2.3. Disassembly
4.2.4. Inspection after Disassembly
4.2.5. Reassembly
4.2.6. Inspection after Reassembly
4.3. Priority Valve
4.3.1. Disassembly
4.3.2. Reassembly
4.4. Control Valve
4.4.1. Removal
4.4.2. Installation
4.4.3. Disassembly
4.4.4. Inspection after Disassembly
4.4.5. Reassembly
4.5. Lift and Tilt Cylinders
4.5.1. Removal
4.5.2. Disassembly
4.5.3. Precautions for Reassembly
4.5.4. Flow Regulator Valve
4.6. Inspection and Adjustment
4.6.1. Hydraulic Tank
4.6.2. Control Valve
4.6.3. Lift and Tilt Cylinders
5. Maintenance Service Data Drive Unit
5.1. Maintenance Service Data
5.1.1. Front Axle and Reduction Differential
5.1.2. Transfer Case
5.1.3. Rear Axle
5.1.4. Brake System
5.1.5. Steering System
5.1.6. Hydraulic System
5.1.7. Mast and Forks (Simplex Mast)
5.2. Tightening Torques for Standard Bolts and Nuts
5.2.1. Fine Thread – With Spring Washer
5.2.2. Fine Thread – Without Spring Washer
5.2.3. Coarse Thread – With Spring Washer
5.2.4. Coarse Thread – Without Spring Washer
5.3. Maintenance Chart
5.4. Periodic Replacement Parts
5.5. Lubrication Information
5.5.1. Lubrication Chart
5.5.2. Fuel and Lubricant Specifications
5.5.3. Recommended Brands of Lubricants
5.6. Weight of Major Components (Approximate)
5.7. Special Service Tools
5.7.1. Special Tool Illustrations
5.8. Inspection Guide
6. MAST AND FORKS EARLIER VERSION DESCRIPTION
6.1. Description
6.1.1. Components
6.1.2. Mast and Forks
6.1.3. Mast and Lift Bracket Assembly
6.2. Removal Installation
6.3. Disassembly
6.4. Inspection after Disassembly
6.5. Reassembly
6.6. Inspection and Adjustment
6.6.1. Chain Tension Adjustment
6.6.2. Clearance Adjustment on Lift Bracket
6.6.3. Mast Clearance Adjustment
6.6.4. Main Roller Shim Replacement
6.6.5. Mast Adjustment Chart
7. Mast and Forks Later Version
7.1. Description
7.2. Removal and Installation
7.3. Disassembly
7.4. Reassembly
7.5. Inspection and Adjustment
7.5.1. Chain Tension Adjustment
7.5.2. Clearance Adjustment on Lift Bracket
7.5.3. Mast Clearance Adjustment
7.5.4. Main Roller Shim Replacement
7.5.5. Mast Strip Adjustment
7.5.6. Tilt Angle Adjustment
7.5.7. Lift Cylinder Stroke Adjustment
7.5.8. Bleeding Lift Cylinders
7.6. Service Data
7.7. Troubleshooting
8. Rear Axle
8.1. Description
8.2. Rear Wheels
8.2.1. Removal
8.2.2. Installation
8.3. Rear Axle
8.3.1. Removal
8.3.2. Installation
8.3.3. Disassembly
8.3.4. Inspection after Disassembly
8.3.5. Reassembly
8.4. Inspection and Adjustment
8.4.1. Minimum Turning Radius Adjustment
9. Steering System
9.1. Steering System
9.1.1. Description
9.2. Steering Gear
9.2.1. Removal
9.2.2. Installation
9.2.3. Disassembly
9.2.4. Reassembly
9.3. Steer Pump
9.3.1. Removal
9.3.2. Installation
9.3.3. Disassembly
9.3.4. Reassembly
10. Transfer Case Earlier Version
10.1. Description
10.1.1. Earlier Version
10.1.2. Later Version
10.2. Disassembly
10.2.1. Removal Sequence
10.3. Reassembly
11. Troubleshooting Front Axle and Reduction Differential
11.1. Front Axle and Reduction Differential
11.2. Brake System
11.3. Steering System
11.4. Hydraulic System
11.5. Rear Axle
11.6. Mast and Forks
12. CHECKS REPAIRS
12.1. CHECKS REPAIRS
12.1.1. General Information
12.1.2. Electric Truck Motors and Controls
12.1.3. Unsatisfactory Brush Performance
12.1.4. Commutator Surfaces
12.1.5. Motor Winding Specifications
13. Electrical Testing
13.1. ELECTRICAL TESTING
13.1.1. Testing Transistors
13.1.2. Electrical System Adjustments
14. EV100ZX DIAGNOSTIC STATUS CODES
14.1. DIAGNOSTIC STATUS CODES
14.1.1. Basic Checks
14.1.2. On Board Diagnostics
14.1.3. Status Codes
15. EV100ZX SCR Motor Controller
15.1. GENERAL INFORMATION FEATURES
15.1.1. Safety Precautions
15.1.2. Glossary
15.1.3. Nameplate and Serial Number Locations
15.1.4. EV100ZX Motor Controller without SCR Hydraulics
15.1.5. EV100ZX Motor Controller with Optional SCR Hydraulics
15.1.6. Basics of Circuit Operation
15.1.7. Traction Control Logic Flow Chart
15.1.8. Console (Display)
15.1.9. Features of the EV100ZX Control Systems
15.1.10. General Maintenance for the EV100ZX Motor Controller
15.1.11. Trouble-shooting the EV100ZX Motor Controller
15.1.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
15.1.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
15.1.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
16. HANDSET
16.1. HANDSET
16.1.1. General Information
16.1.2. Function Numbers (Traction)
16.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
17. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
17.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
17.1.1. Main Logic Card
17.1.2. Component Locations
17.1.3. Terminal Connections for ZX Logic Cards
17.1.4. EV100ZX Logic Card Specifications
17.1.5. EV100ZX Current Limit Curves
17.1.6. Secondary Troubleshooting
17.1.7. Hydraulic Pump Control Troubleshooting
18. Power Cable Connections
18.1. Power Cable Connections
18.2. Standard Control
18.3. Optional SCR Hydraulic Control
18.4. Traction Control Card Wire Harness Connections
18.5. A B Plugs
18.6. Truck Management Module 1
18.7. TB Connections
18.8. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
18.9. Panel Connector
18.10. TB Connections
18.11. A B Plugs
18.12. Y Plug for use on Option Card
18.13. Z Plug for use on Option Card
18.14. Pump Driver
18.15. Pump Time Delay
19. THEORY OF OPERATION
19.1. THEORY OF OPERATION
19.1.1. Electronic Speed Controls
19.1.2. Flyback Current from the Motor
19.1.3. Control Cards
19.1.4. Sequence of Operation
19.1.5. SCR Control (Hydraulic Pump Motor)
19.1.6. Contactors
19.1.7. Circuit Protection
19.1.8. Truck Mangement Module (TMM1)
19.1.9. Instrument Panel Display
19.1.10. Power Cable Connections
19.1.11. Traction Control Card Wire Harness Connections
19.1.12. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
19.1.13. Pump Driver
19.1.14. Pump Time Delay
20. Circuit Testing
20.1. CIRCUIT TESTS
21. Component Testing
21.1. ELECTRICAL TESTING
21.1.1. Testing Transistors
21.1.2. Electrical System Adjustments
22. Hydraulics
22.1. HYDRAULICS
22.1.1. Actuation Circuit
22.1.2. Capacitor Charging Circuit
22.1.3. Hydraulic Pump Motor Circuit
22.1.4. Lift Circuit
23. System Operating and test equipment
23.1. SYSTEMS OPERATION AND TEST EQUIPMENT
23.1.1. Conductor And Switch Continuity Tests
23.1.2. Contactor
23.1.3. Driver Board Tests
23.1.4. Traction Motor Current Sensor Test
24. System Operation
24.1. SYSTEMS OPERATION
24.1.1. Glossary
24.1.2. Location of Control Panel Components
24.1.3. Symbol Library
24.1.4. General Information
24.1.5. Programmable Setup Options
24.1.6. Accessing Programmable Setup Options
24.1.7. Operational Circuit Elements
24.1.8. Run-Time Diagnostics
24.1.9. Chat Mode
24.1.10. Contactors
24.1.11. Accelerator Control
24.1.12. Circuits
24.1.13. Drive Circuit
24.1.14. Power Transistors
25. Systems Operation
25.1. SYSTEMS OPERATION
25.1.1. Glossary
25.1.2. Location of Control Panel Components
25.1.3. Symbol Library
25.1.4. General Information
25.1.5. Programmable Setup Options
25.1.6. Accessing Programmable Setup Options
25.1.7. Operational Circuit Elements
25.1.8. Run-Time Diagnostics
25.1.9. Chat Mode
25.1.10. Contactors
25.1.11. Accelerator Control
25.1.12. Circuits
25.1.13. Drive Circuit
25.1.14. Power Transistors
26. Testing-Adjusting
26.1. TESTING AND ADJUSTING
26.1.1. Accessing Stored Fault Codes
27. TR3000 CONTROL
27.1. GENERAL INFORMATION
27.1.1. Mitsubishi Forklift Truck Important Safety Information
27.1.2. Specifications
28. Trouble Shooting
28.1. TROUBLESHOOTING
28.1.1. Troubleshooting Checklist
28.1.2. Control And Power System Operational Checks
29. Troubleshooing Chart
29.1. TROUBLESHOOTING CHARTS

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