Mitsubishi 2FBC20 Forklift Service Manual

Mitsubishi 2FBC20 Forklift Service Manual - Image 2

Mitsubishi 2FBC20 Forklift Service Manual - Image 3

Mitsubishi 2FBC20 Forklift Service Manual - Image 4

Mitsubishi 2FBC20 Forklift Service Manual - Image 5

mitsubishi 2fbc20 forklift service manual 2

mitsubishi 2fbc20 forklift service manual 3

Mitsubishi 2FBC20 Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 570
Size: 6.4MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- 2FBC20 Forklift

1. GENERAL INFORMATION
1.1. Truck Models Covered
1.2. Nameplate and Serial Number Locations
1.3. Dimensions
1.3.1. Dimensions Chart
1.4. General Information (Standard Models)
2. BRAKE SYSTEM
2.1. Description
2.1.1. Automatic Adjusting Device
2.1.2. General Information
2.2. Master Cylinder
2.2.1. Disassembly
2.2.2. Inspection after Disassembly
2.2.3. Reassembly
2.3. Service Brakes
2.3.1. Disassembly
2.3.2. Inspection after Disassembly
2.3.3. Reassembly
2.4. Wheel Cylinders
2.4.1. Disassembly
2.4.2. Inspection after Disassembly
2.4.3. Reassembly
2.4.4. Inspection and Adjustment
3. Front Axle and Reduction Differential Maintainance
3.1. Maintenance Service Data
3.1.1. Front Axle and Reduction Differential
3.1.2. Transfer Case
3.1.3. Rear Axle
3.1.4. Brake System
3.1.5. Steering System
3.1.6. Hydraulic System
3.1.7. Mast and Forks (Simplex Mast)
3.2. Tightening Torques for Standard Bolts and Nuts
3.2.1. Fine Thread – With Spring Washer
3.2.2. Fine Thread – Without Spring Washer
3.2.3. Coarse Thread – With Spring Washer
3.2.4. Coarse Thread – Without Spring Washer
3.3. Maintenance Chart
3.4. Periodic Replacement Parts
3.5. Lubrication Information
3.5.1. Lubrication Chart
3.5.2. Fuel and Lubricant Specifications
3.5.3. Recommended Brands of Lubricants
3.6. Weight of Major Components (Approximate)
3.7. Special Service Tools
3.7.1. Special Tool Illustrations
3.8. Inspection Guide
4. Front Axle
4.1. Front Axle
4.1.1. Description
4.1.2. Front Wheels
4.1.3. Installation
4.1.4. Disassembly
4.1.5. Inspection after Disassembly
4.1.6. Reassembly
4.2. Reduction Differential
4.2.1. Description
4.2.2. Disassembly
4.2.3. Inspection after Disassembly
4.2.4. Reassembly
4.2.5. Inspection and Adjustment
5. Hydraulic System
5.1. Hydraulic System
5.1.1. Description
5.1.2. Removal and Installation Warning
5.2. Hydraulic Pump
5.2.1. Removal
5.2.2. Installation
5.2.3. Disassembly
5.2.4. Inspection after Disassembly
5.2.5. Reassembly
5.2.6. Inspection after Reassembly
5.3. Priority Valve
5.3.1. Disassembly
5.3.2. Reassembly
5.4. Control Valve
5.4.1. Removal
5.4.2. Installation
5.4.3. Disassembly
5.4.4. Inspection after Disassembly
5.4.5. Reassembly
5.5. Lift and Tilt Cylinders
5.5.1. Removal
5.5.2. Disassembly
5.5.3. Precautions for Reassembly
5.5.4. Flow Regulator Valve
5.6. Inspection and Adjustment
5.6.1. Hydraulic Tank
5.6.2. Control Valve
5.6.3. Lift and Tilt Cylinders
6. Mast and Forks Earlier Version
6.1. Description
6.1.1. Components
6.1.2. Mast and Forks
6.1.3. Mast and Lift Bracket Assembly
6.2. Removal Installation
6.3. Disassembly
6.4. Inspection after Disassembly
6.5. Reassembly
6.6. Inspection and Adjustment
6.6.1. Chain Tension Adjustment
6.6.2. Clearance Adjustment on Lift Bracket
6.6.3. Mast Clearance Adjustment
6.6.4. Main Roller Shim Replacement
6.6.5. Mast Adjustment Chart
7. Mast and Forks Later Version
7.1. Description
7.2. Removal and Installation
7.3. Disassembly
7.4. Reassembly
7.5. Inspection and Adjustment
7.5.1. Chain Tension Adjustment
7.5.2. Clearance Adjustment on Lift Bracket
7.5.3. Mast Clearance Adjustment
7.5.4. Main Roller Shim Replacement
7.5.5. Mast Strip Adjustment
7.5.6. Tilt Angle Adjustment
7.5.7. Lift Cylinder Stroke Adjustment
7.5.8. Bleeding Lift Cylinders
7.6. Service Data
7.7. Troubleshooting
8. Rear Axle
8.1. Description
8.2. Rear Wheels
8.2.1. Removal
8.2.2. Installation
8.3. Rear Axle
8.3.1. Removal
8.3.2. Installation
8.3.3. Disassembly
8.3.4. Inspection after Disassembly
8.3.5. Reassembly
8.4. Inspection and Adjustment
8.4.1. Minimum Turning Radius Adjustment
9. Steering System
9.1. Steering System
9.1.1. Description
9.2. Steering Gear
9.2.1. Removal
9.2.2. Installation
9.2.3. Disassembly
9.2.4. Reassembly
9.3. Steer Pump
9.3.1. Removal
9.3.2. Installation
9.3.3. Disassembly
9.3.4. Reassembly
10. Transfer Case Earlier Version
10.1. Description
10.1.1. Earlier Version
10.1.2. Later Version
10.2. Disassembly
10.2.1. Removal Sequence
10.3. Reassembly
11. TROUBLESHOOTING FRONT AXLE REDUCTION DIFFERENTIAL
11.1. Front Axle and Reduction Differential
11.2. Brake System
11.3. Steering System
11.4. Hydraulic System
11.5. Rear Axle
11.6. Mast and Forks
12. CHECKS REPAIRS
12.1. CHECKS REPAIRS
12.1.1. General Information
12.1.2. Electric Truck Motors and Controls
12.1.3. Unsatisfactory Brush Performance
12.1.4. Commutator Surfaces
12.1.5. Motor Winding Specifications
13. EV100ZX DIAGNOSTIC STATUS CODES
13.1. DIAGNOSTIC STATUS CODES
13.1.1. Basic Checks
13.1.2. On Board Diagnostics
13.1.3. Status Codes
14. EV100ZX SCR Motor Controller
14.1. GENERAL INFORMATION FEATURES
14.1.1. Safety Precautions
14.1.2. Glossary
14.1.3. Nameplate and Serial Number Locations
14.1.4. EV100ZX Motor Controller without SCR Hydraulics
14.1.5. EV100ZX Motor Controller with Optional SCR Hydraulics
14.1.6. Basics of Circuit Operation
14.1.7. Traction Control Logic Flow Chart
14.1.8. Console (Display)
14.1.9. Features of the EV100ZX Control Systems
14.1.10. General Maintenance for the EV100ZX Motor Controller
14.1.11. Trouble-shooting the EV100ZX Motor Controller
14.1.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
14.1.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
14.1.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
15. HANDSET
15.1. HANDSET
15.1.1. General Information
15.1.2. Function Numbers (Traction)
15.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
16. Main Logic Card
16.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
16.1.1. Main Logic Card
16.1.2. Component Locations
16.1.3. Terminal Connections for ZX Logic Cards
16.1.4. EV100ZX Logic Card Specifications
16.1.5. EV100ZX Current Limit Curves
16.1.6. Secondary Troubleshooting
16.1.7. Hydraulic Pump Control Troubleshooting
17. THEORY OF OPERATION
17.1. THEORY OF OPERATION
17.1.1. Electronic Speed Controls
17.1.2. Flyback Current from the Motor
17.1.3. Control Cards
17.1.4. Sequence of Operation
17.1.5. SCR Control (Hydraulic Pump Motor)
17.1.6. Contactors
17.1.7. Circuit Protection
17.1.8. Truck Mangement Module (TMM1)
17.1.9. Instrument Panel Display
17.1.10. Power Cable Connections
17.1.11. Traction Control Card Wire Harness Connections
17.1.12. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
17.1.13. Pump Driver
17.1.14. Pump Time Delay
18. Circuit Tests
18.1. CIRCUIT TESTS
19. Electrical Testing
19.1. ELECTRICAL TESTING
19.1.1. Testing Transistors
19.1.2. Electrical System Adjustments
20. Hydraulics
20.1. HYDRAULICS
20.1.1. Actuation Circuit
20.1.2. Capacitor Charging Circuit
20.1.3. Hydraulic Pump Motor Circuit
20.1.4. Lift Circuit
21. Operation and Test Equipment
21.1. SYSTEMS OPERATION AND TEST EQUIPMENT
21.1.1. Conductor And Switch Continuity Tests
21.1.2. Contactor
21.1.3. Driver Board Tests
21.1.4. Traction Motor Current Sensor Test
22. Systems Operation -Test Equipment
22.1. SYSTEMS OPERATION AND TEST EQUIPMENT
22.1.1. Conductor And Switch Continuity Tests
22.1.2. Contactor
22.1.3. Driver Board Tests
22.1.4. Traction Motor Current Sensor Test
23. Systems Operation
23.1. SYSTEMS OPERATION
23.1.1. Glossary
23.1.2. Location of Control Panel Components
23.1.3. Symbol Library
23.1.4. General Information
23.1.5. Programmable Setup Options
23.1.6. Accessing Programmable Setup Options
23.1.7. Operational Circuit Elements
23.1.8. Run-Time Diagnostics
23.1.9. Chat Mode
23.1.10. Contactors
23.1.11. Accelerator Control
23.1.12. Circuits
23.1.13. Drive Circuit
23.1.14. Power Transistors
24. Testing and Adjusting
24.1. TESTING AND ADJUSTING
24.1.1. Accessing Stored Fault Codes
25. TR3000 CONTROL
25.1. GENERAL INFORMATION
25.1.1. Mitsubishi Forklift Truck Important Safety Information
25.1.2. Specifications
26. Troubleshooting Charts
26.1. TROUBLESHOOTING CHARTS
27. Troubleshooting
27.1. TROUBLESHOOTING
27.1.1. Troubleshooting Checklist
27.1.2. Control And Power System Operational Checks

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