Mitsubishi 2FBC25 Forklift Service Manual

Mitsubishi 2FBC25 Forklift Service Manual - Image 2

Mitsubishi 2FBC25 Forklift Service Manual - Image 3

Mitsubishi 2FBC25 Forklift Service Manual - Image 4

Mitsubishi 2FBC25 Forklift Service Manual - Image 5

mitsubishi 2fbc25 forklift service manual 2

mitsubishi 2fbc25 forklift service manual 3

Mitsubishi 2FBC25 Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 697
Size: 7.3MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- 2FBC25 Forklift

1. GENERAL INFORMATION
1.1. Truck Models Covered
1.2. Nameplate and Serial Number Locations
1.3. Dimensions
1.3.1. Dimensions Chart
1.4. General Information (Standard Models)
2. Front Axle and Reduction Differential Troubleshooting
2.1. Front Axle and Reduction Differential
2.2. Brake System
2.3. Steering System
2.4. Hydraulic System
2.5. Rear Axle
2.6. Mast and Forks
3. Front Axle
3.1. Front Axle
3.1.1. Description
3.1.2. Front Wheels
3.1.3. Installation
3.1.4. Disassembly
3.1.5. Inspection after Disassembly
3.1.6. Reassembly
3.2. Reduction Differential
3.2.1. Description
3.2.2. Disassembly
3.2.3. Inspection after Disassembly
3.2.4. Reassembly
3.2.5. Inspection and Adjustment
4. Hydraulic System
4.1. Hydraulic System
4.1.1. Description
4.1.2. Removal and Installation Warning
4.2. Hydraulic Pump
4.2.1. Removal
4.2.2. Installation
4.2.3. Disassembly
4.2.4. Inspection after Disassembly
4.2.5. Reassembly
4.2.6. Inspection after Reassembly
4.3. Priority Valve
4.3.1. Disassembly
4.3.2. Reassembly
4.4. Control Valve
4.4.1. Removal
4.4.2. Installation
4.4.3. Disassembly
4.4.4. Inspection after Disassembly
4.4.5. Reassembly
4.5. Lift and Tilt Cylinders
4.5.1. Removal
4.5.2. Disassembly
4.5.3. Precautions for Reassembly
4.5.4. Flow Regulator Valve
4.6. Inspection and Adjustment
4.6.1. Hydraulic Tank
4.6.2. Control Valve
4.6.3. Lift and Tilt Cylinders
5. Maintenance Service Data Drive Unit
5.1. Maintenance Service Data
5.1.1. Front Axle and Reduction Differential
5.1.2. Transfer Case
5.1.3. Rear Axle
5.1.4. Brake System
5.1.5. Steering System
5.1.6. Hydraulic System
5.1.7. Mast and Forks (Simplex Mast)
5.2. Tightening Torques for Standard Bolts and Nuts
5.2.1. Fine Thread – With Spring Washer
5.2.2. Fine Thread – Without Spring Washer
5.2.3. Coarse Thread – With Spring Washer
5.2.4. Coarse Thread – Without Spring Washer
5.3. Maintenance Chart
5.4. Periodic Replacement Parts
5.5. Lubrication Information
5.5.1. Lubrication Chart
5.5.2. Fuel and Lubricant Specifications
5.5.3. Recommended Brands of Lubricants
5.6. Weight of Major Components (Approximate)
5.7. Special Service Tools
5.7.1. Special Tool Illustrations
5.8. Inspection Guide
6. Mast and Forks Early
6.1. Description
6.1.1. Components
6.1.2. Mast and Forks
6.1.3. Mast and Lift Bracket Assembly
6.2. Removal Installation
6.3. Disassembly
6.4. Inspection after Disassembly
6.5. Reassembly
6.6. Inspection and Adjustment
6.6.1. Chain Tension Adjustment
6.6.2. Clearance Adjustment on Lift Bracket
6.6.3. Mast Clearance Adjustment
6.6.4. Main Roller Shim Replacement
6.6.5. Mast Adjustment Chart
7. Mast and Forks Later
7.1. Description
7.2. Removal and Installation
7.3. Disassembly
7.4. Reassembly
7.5. Inspection and Adjustment
7.5.1. Chain Tension Adjustment
7.5.2. Clearance Adjustment on Lift Bracket
7.5.3. Mast Clearance Adjustment
7.5.4. Main Roller Shim Replacement
7.5.5. Mast Strip Adjustment
7.5.6. Tilt Angle Adjustment
7.5.7. Lift Cylinder Stroke Adjustment
7.5.8. Bleeding Lift Cylinders
7.6. Service Data
7.7. Troubleshooting
8. Steering System
8.1. Steering System
8.1.1. Description
8.2. Steering Gear
8.2.1. Removal
8.2.2. Installation
8.2.3. Disassembly
8.2.4. Reassembly
8.3. Steer Pump
8.3.1. Removal
8.3.2. Installation
8.3.3. Disassembly
8.3.4. Reassembly
9. Systems Operation
9.1. SYSTEMS OPERATION
9.1.1. Glossary
9.1.2. Location of Control Panel Components
9.1.3. Symbol Library
9.1.4. General Information
9.1.5. Programmable Setup Options
9.1.6. Accessing Programmable Setup Options
9.1.7. Operational Circuit Elements
9.1.8. Run-Time Diagnostics
9.1.9. Chat Mode
9.1.10. Contactors
9.1.11. Accelerator Control
9.1.12. Circuits
9.1.13. Drive Circuit
9.1.14. Power Transistors
10. Transfer Case Early
10.1. Description
10.1.1. Earlier Version
10.1.2. Later Version
10.2. Disassembly
10.2.1. Removal Sequence
10.3. Reassembly
11. Checks and repairs
11.1. CHECKS REPAIRS
11.1.1. General Information
11.1.2. Electric Truck Motors and Controls
11.1.3. Unsatisfactory Brush Performance
11.1.4. Commutator Surfaces
11.1.5. Motor Winding Specifications
12. Diagnostic Codes
12.1. DIAGNOSTIC STATUS CODES
12.1.1. Basic Checks
12.1.2. On Board Diagnostics
12.1.3. Status Codes
13. EV100ZX DIAGNOSTIC STATUS CODES
13.1. DIAGNOSTIC STATUS CODES
13.1.1. Basic Checks
13.1.2. On Board Diagnostics
13.1.3. Status Codes
14. EV100ZX SCR Motor Controller
14.1. GENERAL INFORMATION FEATURES
14.1.1. Safety Precautions
14.1.2. Glossary
14.1.3. Nameplate and Serial Number Locations
14.1.4. EV100ZX Motor Controller without SCR Hydraulics
14.1.5. EV100ZX Motor Controller with Optional SCR Hydraulics
14.1.6. Basics of Circuit Operation
14.1.7. Traction Control Logic Flow Chart
14.1.8. Console (Display)
14.1.9. Features of the EV100ZX Control Systems
14.1.10. General Maintenance for the EV100ZX Motor Controller
14.1.11. Trouble-shooting the EV100ZX Motor Controller
14.1.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
14.1.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
14.1.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
15. General Information (2)
15.1. CHECKS REPAIRS
15.1.1. General Information
15.1.2. Electric Truck Motors and Controls
15.1.3. Unsatisfactory Brush Performance
15.1.4. Commutator Surfaces
15.1.5. Motor Winding Specifications
16. Handset
16.1. HANDSET
16.1.1. General Information
16.1.2. Function Numbers (Traction)
16.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
17. Hydraulics
17.1. HYDRAULICS
17.1.1. Actuation Circuit
17.1.2. Capacitor Charging Circuit
17.1.3. Hydraulic Pump Motor Circuit
17.1.4. Lift Circuit
18. Logic Card Connections and troubleshooting
18.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
18.1.1. Main Logic Card
18.1.2. Component Locations
18.1.3. Terminal Connections for ZX Logic Cards
18.1.4. EV100ZX Logic Card Specifications
18.1.5. EV100ZX Current Limit Curves
18.1.6. Secondary Troubleshooting
18.1.7. Hydraulic Pump Control Troubleshooting
19. THEORY OF OPERATION
19.1. THEORY OF OPERATION
19.1.1. Electronic Speed Controls
19.1.2. Flyback Current from the Motor
19.1.3. Control Cards
19.1.4. Sequence of Operation
19.1.5. SCR Control (Hydraulic Pump Motor)
19.1.6. Contactors
19.1.7. Circuit Protection
19.1.8. Truck Mangement Module (TMM1)
19.1.9. Instrument Panel Display
20. Theroy of operation
20.1. THEORY OF OPERATION
20.1.1. Electronic Speed Controls
20.1.2. Flyback Current from the Motor
20.1.3. Control Cards
20.1.4. Sequence of Operation
20.1.5. SCR Control (Hydraulic Pump Motor)
20.1.6. Contactors
20.1.7. Circuit Protection
20.1.8. Truck Mangement Module (TMM1)
20.1.9. Instrument Panel Display
20.1.10. Power Cable Connections
20.1.11. Traction Control Card Wire Harness Connections
20.1.12. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
20.1.13. Pump Driver
20.1.14. Pump Time Delay
21. Circuit Testing
21.1. CIRCUIT TESTS
22. Circuit Tests
22.1. CIRCUIT TESTS
23. Component Testing
23.1. ELECTRICAL TESTING
23.1.1. Testing Transistors
23.1.2. Electrical System Adjustments
24. Diagnostic Codes
24.1. TROUBLESHOOTING
24.1.1. Troubleshooting Checklist
24.1.2. Control And Power System Operational Checks
25. Electrical Testing
25.1. ELECTRICAL TESTING
25.1.1. Testing Transistors
25.1.2. Electrical System Adjustments
26. Hydraulics
26.1. HYDRAULICS
26.1.1. Actuation Circuit
26.1.2. Capacitor Charging Circuit
26.1.3. Hydraulic Pump Motor Circuit
26.1.4. Lift Circuit
27. System Operation and Testing
27.1. SYSTEMS OPERATION AND TEST EQUIPMENT
27.1.1. Conductor And Switch Continuity Tests
27.1.2. Contactor
27.1.3. Driver Board Tests
27.1.4. Traction Motor Current Sensor Test
28. System operation
28.1. SYSTEMS OPERATION
28.1.1. Glossary
28.1.2. Location of Control Panel Components
28.1.3. Symbol Library
28.1.4. General Information
28.1.5. Programmable Setup Options
28.1.6. Accessing Programmable Setup Options
28.1.7. Operational Circuit Elements
28.1.8. Run-Time Diagnostics
28.1.9. Chat Mode
28.1.10. Contactors
28.1.11. Accelerator Control
28.1.12. Circuits
28.1.13. Drive Circuit
28.1.14. Power Transistors
29. Systems Operation Testing
29.1. SYSTEMS OPERATION AND TEST EQUIPMENT
29.1.1. Conductor And Switch Continuity Tests
29.1.2. Contactor
29.1.3. Driver Board Tests
29.1.4. Traction Motor Current Sensor Test
30. Testing and adjusting
30.1. TESTING AND ADJUSTING
30.1.1. Accessing Stored Fault Codes
31. TR3000 CONTROL
31.1. GENERAL INFORMATION
31.1.1. Mitsubishi Forklift Truck Important Safety Information
31.1.2. Specifications
32. Troubleshooting Chart
32.1. TROUBLESHOOTING CHARTS
33. Troubleshooting
33.1. TROUBLESHOOTING
33.1.1. Troubleshooting Checklist
33.1.2. Control And Power System Operational Checks

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