Mitsubishi 2FBC30 Forklift Service Manual

Mitsubishi 2FBC30 Forklift Service Manual - Image 2

Mitsubishi 2FBC30 Forklift Service Manual - Image 3

Mitsubishi 2FBC30 Forklift Service Manual - Image 4

Mitsubishi 2FBC30 Forklift Service Manual - Image 5

mitsubishi 2fbc30 forklift service manual 2

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Mitsubishi 2FBC30 Forklift Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 705
Size: 7.3MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- 2FBC30 Forklift

1. GENERAL INFORMATION
1.1. Truck Models Covered
1.2. Nameplate and Serial Number Locations
1.3. Dimensions
1.3.1. Dimensions Chart
1.4. General Information (Standard Models)
2. BRAKE SYSTEM
2.1. Description
2.1.1. Automatic Adjusting Device
2.1.2. General Information
2.2. Master Cylinder
2.2.1. Disassembly
2.2.2. Inspection after Disassembly
2.2.3. Reassembly
2.3. Service Brakes
2.3.1. Disassembly
2.3.2. Inspection after Disassembly
2.3.3. Reassembly
2.4. Wheel Cylinders
2.4.1. Disassembly
2.4.2. Inspection after Disassembly
2.4.3. Reassembly
2.4.4. Inspection and Adjustment
3. FRONT AXLE
3.1. Front Axle
3.1.1. Description
3.1.2. Front Wheels
3.1.3. Installation
3.1.4. Disassembly
3.1.5. Inspection after Disassembly
3.1.6. Reassembly
3.2. Reduction Differential
3.2.1. Description
3.2.2. Disassembly
3.2.3. Inspection after Disassembly
3.2.4. Reassembly
3.2.5. Inspection and Adjustment
4. Hydraulic System
4.1. Hydraulic System
4.1.1. Description
4.1.2. Removal and Installation Warning
4.2. Hydraulic Pump
4.2.1. Removal
4.2.2. Installation
4.2.3. Disassembly
4.2.4. Inspection after Disassembly
4.2.5. Reassembly
4.2.6. Inspection after Reassembly
4.3. Priority Valve
4.3.1. Disassembly
4.3.2. Reassembly
4.4. Control Valve
4.4.1. Removal
4.4.2. Installation
4.4.3. Disassembly
4.4.4. Inspection after Disassembly
4.4.5. Reassembly
4.5. Lift and Tilt Cylinders
4.5.1. Removal
4.5.2. Disassembly
4.5.3. Precautions for Reassembly
4.5.4. Flow Regulator Valve
4.6. Inspection and Adjustment
4.6.1. Hydraulic Tank
4.6.2. Control Valve
4.6.3. Lift and Tilt Cylinders
5. Mast and Forks Earlier Version
5.1. Description
5.1.1. Components
5.1.2. Mast and Forks
5.1.3. Mast and Lift Bracket Assembly
5.2. Removal Installation
5.3. Disassembly
5.4. Inspection after Disassembly
5.5. Reassembly
5.6. Inspection and Adjustment
5.6.1. Chain Tension Adjustment
5.6.2. Clearance Adjustment on Lift Bracket
5.6.3. Mast Clearance Adjustment
5.6.4. Main Roller Shim Replacement
5.6.5. Mast Adjustment Chart
6. Mast and Forks Later Version
6.1. Description
6.2. Removal and Installation
6.3. Disassembly
6.4. Reassembly
6.5. Inspection and Adjustment
6.5.1. Chain Tension Adjustment
6.5.2. Clearance Adjustment on Lift Bracket
6.5.3. Mast Clearance Adjustment
6.5.4. Main Roller Shim Replacement
6.5.5. Mast Strip Adjustment
6.5.6. Tilt Angle Adjustment
6.5.7. Lift Cylinder Stroke Adjustment
6.5.8. Bleeding Lift Cylinders
6.6. Service Data
6.7. Troubleshooting
7. REAR AXLE DESCRIPTION
7.1. Description
7.2. Rear Wheels
7.2.1. Removal
7.2.2. Installation
7.3. Rear Axle
7.3.1. Removal
7.3.2. Installation
7.3.3. Disassembly
7.3.4. Inspection after Disassembly
7.3.5. Reassembly
7.4. Inspection and Adjustment
7.4.1. Minimum Turning Radius Adjustment
8. SERVICE DATA FRONT AXLE
8.1. Maintenance Service Data
8.1.1. Front Axle and Reduction Differential
8.1.2. Transfer Case
8.1.3. Rear Axle
8.1.4. Brake System
8.1.5. Steering System
8.1.6. Hydraulic System
8.1.7. Mast and Forks (Simplex Mast)
8.2. Tightening Torques for Standard Bolts and Nuts
8.2.1. Fine Thread – With Spring Washer
8.2.2. Fine Thread – Without Spring Washer
8.2.3. Coarse Thread – With Spring Washer
8.2.4. Coarse Thread – Without Spring Washer
8.3. Maintenance Chart
8.4. Periodic Replacement Parts
8.5. Lubrication Information
8.5.1. Lubrication Chart
8.5.2. Fuel and Lubricant Specifications
8.5.3. Recommended Brands of Lubricants
8.6. Weight of Major Components (Approximate)
8.7. Special Service Tools
8.7.1. Special Tool Illustrations
8.8. Inspection Guide
9. Steering System
9.1. Steering System
9.1.1. Description
9.2. Steering Gear
9.2.1. Removal
9.2.2. Installation
9.2.3. Disassembly
9.2.4. Reassembly
9.3. Steer Pump
9.3.1. Removal
9.3.2. Installation
9.3.3. Disassembly
9.3.4. Reassembly
10. Systems Operation
10.1. SYSTEMS OPERATION
10.1.1. Glossary
10.1.2. Location of Control Panel Components
10.1.3. Symbol Library
10.1.4. General Information
10.1.5. Programmable Setup Options
10.1.6. Accessing Programmable Setup Options
10.1.7. Operational Circuit Elements
10.1.8. Run-Time Diagnostics
10.1.9. Chat Mode
10.1.10. Contactors
10.1.11. Accelerator Control
10.1.12. Circuits
10.1.13. Drive Circuit
10.1.14. Power Transistors
11. Transfer Case Earlier Version
11.1. Description
11.1.1. Earlier Version
11.1.2. Later Version
11.2. Disassembly
11.2.1. Removal Sequence
11.3. Reassembly
12. TROUBLESHOOTING FRONT AXLE REDUCTION DIFFERENTIAL
12.1. Front Axle and Reduction Differential
12.2. Brake System
12.3. Steering System
12.4. Hydraulic System
12.5. Rear Axle
12.6. Mast and Forks
13. CHECKS REPAIRS
13.1. CHECKS REPAIRS
13.1.1. General Information
13.1.2. Electric Truck Motors and Controls
13.1.3. Unsatisfactory Brush Performance
13.1.4. Commutator Surfaces
13.1.5. Motor Winding Specifications
14. Checks and repairs
14.1. CHECKS REPAIRS
14.1.1. General Information
14.1.2. Electric Truck Motors and Controls
14.1.3. Unsatisfactory Brush Performance
14.1.4. Commutator Surfaces
14.1.5. Motor Winding Specifications
15. Diagnostic Codes
15.1. DIAGNOSTIC STATUS CODES
15.1.1. Basic Checks
15.1.2. On Board Diagnostics
15.1.3. Status Codes
16. EV100ZX DIAGNOSTIC STATUS CODES
16.1. DIAGNOSTIC STATUS CODES
16.1.1. Basic Checks
16.1.2. On Board Diagnostics
16.1.3. Status Codes
17. EV100ZX SCR Motor Controller
17.1. GENERAL INFORMATION FEATURES
17.1.1. Safety Precautions
17.1.2. Glossary
17.1.3. Nameplate and Serial Number Locations
17.1.4. EV100ZX Motor Controller without SCR Hydraulics
17.1.5. EV100ZX Motor Controller with Optional SCR Hydraulics
17.1.6. Basics of Circuit Operation
17.1.7. Traction Control Logic Flow Chart
17.1.8. Console (Display)
17.1.9. Features of the EV100ZX Control Systems
17.1.10. General Maintenance for the EV100ZX Motor Controller
17.1.11. Trouble-shooting the EV100ZX Motor Controller
17.1.12. EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
17.1.13. EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
17.1.14. EV100ZX SCR Control Wiring Schematic for Optional Equipment
18. HANDSET
18.1. HANDSET
18.1.1. General Information
18.1.2. Function Numbers (Traction)
18.1.3. Function Set-Up Procedures for Optional SCR Hydraulics
19. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
19.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
19.1.1. Main Logic Card
19.1.2. Component Locations
19.1.3. Terminal Connections for ZX Logic Cards
19.1.4. EV100ZX Logic Card Specifications
19.1.5. EV100ZX Current Limit Curves
19.1.6. Secondary Troubleshooting
19.1.7. Hydraulic Pump Control Troubleshooting
20. Logic Card Connections and Troubleshooting
20.1. LOGIC CARD CONNECTIONS TROUBLESHOOTING BY SYMPTOM
20.1.1. Main Logic Card
20.1.2. Component Locations
20.1.3. Terminal Connections for ZX Logic Cards
20.1.4. EV100ZX Logic Card Specifications
20.1.5. EV100ZX Current Limit Curves
20.1.6. Secondary Troubleshooting
20.1.7. Hydraulic Pump Control Troubleshooting
21. THEORY OF OPERATION
21.1. THEORY OF OPERATION
21.1.1. Electronic Speed Controls
21.1.2. Flyback Current from the Motor
21.1.3. Control Cards
21.1.4. Sequence of Operation
21.1.5. SCR Control (Hydraulic Pump Motor)
21.1.6. Contactors
21.1.7. Circuit Protection
21.1.8. Truck Mangement Module (TMM1)
21.1.9. Instrument Panel Display
22. Theroy of Operation
22.1. THEORY OF OPERATION
22.1.1. Electronic Speed Controls
22.1.2. Flyback Current from the Motor
22.1.3. Control Cards
22.1.4. Sequence of Operation
22.1.5. SCR Control (Hydraulic Pump Motor)
22.1.6. Contactors
22.1.7. Circuit Protection
22.1.8. Truck Mangement Module (TMM1)
22.1.9. Instrument Panel Display
22.1.10. Power Cable Connections
22.1.11. Traction Control Card Wire Harness Connections
22.1.12. Control Card Wire Harness Connections for Optional Hydraulic Pump SCR
22.1.13. Pump Driver
22.1.14. Pump Time Delay
23. Circuit Testing
23.1. CIRCUIT TESTS
24. Circuit Tests
24.1. CIRCUIT TESTS
25. Electrical Testing
25.1. ELECTRICAL TESTING
25.1.1. Testing Transistors
25.1.2. Electrical System Adjustments
26. Hydraulics
26.1. HYDRAULICS
26.1.1. Actuation Circuit
26.1.2. Capacitor Charging Circuit
26.1.3. Hydraulic Pump Motor Circuit
26.1.4. Lift Circuit
27. System and Test equipment
27.1. SYSTEMS OPERATION AND TEST EQUIPMENT
27.1.1. Conductor And Switch Continuity Tests
27.1.2. Contactor
27.1.3. Driver Board Tests
27.1.4. Traction Motor Current Sensor Test
28. System Operations
28.1. SYSTEMS OPERATION
28.1.1. Glossary
28.1.2. Location of Control Panel Components
28.1.3. Symbol Library
28.1.4. General Information
28.1.5. Programmable Setup Options
28.1.6. Accessing Programmable Setup Options
28.1.7. Operational Circuit Elements
28.1.8. Run-Time Diagnostics
28.1.9. Chat Mode
28.1.10. Contactors
28.1.11. Accelerator Control
28.1.12. Circuits
28.1.13. Drive Circuit
28.1.14. Power Transistors
29. Systems Operation-Testing
29.1. SYSTEMS OPERATION AND TEST EQUIPMENT
29.1.1. Conductor And Switch Continuity Tests
29.1.2. Contactor
29.1.3. Driver Board Tests
29.1.4. Traction Motor Current Sensor Test
30. Testing and Adjusting
30.1. TESTING AND ADJUSTING
30.1.1. Accessing Stored Fault Codes
31. TR3000 CONTROL
31.1. GENERAL INFORMATION
31.1.1. Mitsubishi Forklift Truck Important Safety Information
31.1.2. Specifications
32. Troubleshooting and adjustment
32.1. TESTING AND ADJUSTING
32.1.1. Accessing Stored Fault Codes
33. Troubleshooting Charts
33.1. TROUBLESHOOTING CHARTS
34. Troubleshooting
34.1. TROUBLESHOOTING
34.1.1. Troubleshooting Checklist
34.1.2. Control And Power System Operational Checks

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