Mitsubishi FB 40-50 Service Manual - Image 2

Mitsubishi FB 40-50 Service Manual - Image 3

Mitsubishi FB 40-50 Service Manual - Image 4

Mitsubishi FB 40-50 Service Manual - Image 5

Mitsubishi FB 40-50 Service Manual

$50.00

Type Of Manual: Service Manual
Number of Pages: 434
Size: 26.0MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB 40-50

1. EN
1.1. Drive Brake
1.1.1. Parking Brake, Mechanical
1.1.2. Foot Brake
1.1.3. Parking Brake, Hydraulic
1.1.4. Multi-Plate Brake
2. EN
2.1. Parking Brake, Mechanical
2.1.1. Disassembly
2.1.2. Assembly
3. EN
3.1. Foot Brake
3.1.1. Disassembly
3.1.2. Assembly
4. EN
4.1. Parking Brake, Hydraulic
4.1.1. Spring-loaded brake disassembly
4.1.2. Spring-loaded brake assembly
5. EN
5.1. Multi-Plate Brake
5.1.1. Replacing the Multi-Plates
6. EN
6.1. Controls
6.1.1. CANCODE
6.1.2. ISM Access Module (see ISM service manual)
6.1.3. ISM component assembly
6.2. Truck Lighting
6.2.1. Beacon (LED)
6.3. Misc. Electrical
6.3.1. Fuses
6.3.2. Connector Overview / Connector Layout
6.3.3. On-Board Power Supply
6.3.4. Saab Connector PIN Layout
6.3.5. DC/DC converter iCE-PIO
6.3.6. DC/DC converter iCE-POC
6.4. Traction and Hydraulic Controllers
6.4.1. Drive Lift Controller
7. EN_.pdf
7.1. Code Lock / CanCode
7.1.1. Overview
7.1.2. Functions
7.1.3. User mode
7.1.4. Master mode
7.1.5. Code lock error messages
7.1.6. Code Combinations
7.1.7. Auxiliary Functions
7.1.8. Technical Specifications
7.1.9. Connector pin assignment
7.1.10. Status Display for the Various LEDs
7.1.11. Entry confirmation
7.1.12. Flow diagram
7.1.13. Parameters
8. EN_LED Konzernrundumleuchte
8.1. Beacon LED
8.1.1. Operating Mode Programming
8.1.2. Connector
9. EN
9.1. On-Board Power Supplies
10. EN.pdf
10.1. Connector Overview
10.2. Connector layout
11. EN_Pin_Belegung_saab
11.1. Pin Layout for Saab Connectors
11.1.1. pin connector
11.1.2. pin connector
11.1.3. pin connector
11.1.4. pin connector
11.1.5. pin connector
11.1.6. pin connector
11.1.7. pin connector
12. EN
12.1. Installation of ISM components FB40-50
12.1.1. Description
12.1.2. Requirements
12.1.3. Mounting position of the ISM components
13. EN
13.1. Mechanical Transmission
13.1.1. Transmission
13.2. Drive System
13.2.1. Drive Unit
13.2.2. Thermal Sensor
13.2.3. Wheel Bolts
13.3. Electrical System
13.3.1. Drive Lift Controller
13.3.2. DC/DC Converter iCE-PIO
13.3.3. DC/DC Converter iCE-POC
14. EN
14.1. Drive Lift Controller
14.1.1. Settings / diagnostics
14.1.2. Overview
14.1.3. Minimum diagnostics
14.1.4. Heartbeat indicator LED H4, H5, H6, 1H11 and 1H10
14.1.5. Error flashing code
14.1.6. Diagnostic display LED H3 and H7
14.1.7. LED H3 for fuse box 1
14.1.8. LED H7 for fuse box 2
14.1.9. Disassembly
14.1.10. Dismantling the controller
14.1.11. Controller assembly
15. EN
15.1. iCE-PIO / iCE-POC
15.1.1. Diagnostics
15.1.2. Overview
15.1.3. iCE-PIO minimum diagnostics
15.1.4. Heartbeat indicator LED 5H19
15.1.5. Error flashing code
15.1.6. Diagnostic indicator LED 5H18
15.1.7. iCE-POC minimum diagnostics
16. EN
16.1. Ü1 Über1 – Thermal Sensor (KTY 84-130) 1B7 / 2B4
17. EN
17.1. Drive Unit
17.1.1. Disassembly
18. EN
18.1. Transmission
18.1.1. RH transmission disassembly
18.1.2. Assembly
18.1.3. LH transmission disassembly
18.1.4. Assembly
19. EN
19.1. Wheel Bolts
19.1.1. Disassembly
20. EN
20.1. Operator Position
20.1.1. Armrest
20.2. Labelling / Documentation
20.2.1. Operating Instructions
20.2.2. Circuit Diagrams
21. EN
21.1. Circuit Diagrams
21.1.1. Electrical System
21.1.2. Hydraulics
22. EN
22.1. Armrest
22.1.1. Gas pressure spring / Bowden cable disassembly
23. EN
23.1. Mast, Mechanical
23.1.1. Mast Rollers (for masts with angled backing rollers see service manual G 6233.01)
23.1.2. Mast Rollers (mast without roller recess)
23.1.3. Chains (for chain elongation testing see service manual G 6355.01)
23.1.4. Securing the Mast
23.2. Load Handler
23.2.1. Forks (see service manual G1 6401.01)
23.3. Hydraulic System …
23.3.1. Valve Block
23.3.2. Hydraulic Unit
23.3.3. Hydraulic Reservoir
23.3.4. Thermal Sensor
23.4. Controls
23.4.1. Solopilot
23.4.2. Multipilot
24. _EN
24.1. SOLO-PILOT, assembly and disassembly
24.1.1. Disassembly
24.1.2. Description
25. _EN
25.1. MULTI-PILOT, assembly and disassembly
25.2. Disassembly
25.3. Description
26. _EN
26.1. Securing the Mast
26.1.1. Securing the mast with a chain
26.1.2. Chain lock (detailed image)
27. EN ohne Rollenausschnitt
27.1. Mast Roller Disassembly – Mast Without Roller Recess
27.1.1. Required tools and materials
27.1.2. Preparing the truck
27.1.3. Jacking up the truck
27.1.4. Disassembly preparation
27.1.5. Fork carriage disassembly
27.1.6. Undoing the hose connections
27.1.7. Piston rod disassembly
27.2. Mast Roller Assembly – Mast Without Roller Recess
27.2.1. Piston rod assembly
27.2.2. Fork carriage assembly
27.2.3. Safety and functional test
28. EN
28.1. Hydraulic Unit
28.1.1. Disassembly
28.1.2. Assembly
29. EN
29.1. Ü1 Über1 – EFG 4 EFG 5 Hydraulic Reservoir
29.1.1. Ü2 Über2 –
30. EN
30.1. FB 40-50 Manifold
30.1.1. Safety valve test
31. EN
31.1. Commissioning
31.1.1. Commissioning (see Operating Instructions, Chapter C)
31.2. Maintenance
31.3. – Notes on how to avoid malfunctions and material damage when cleaning an industrial truck See service manual Z 0000.15
31.4. – Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components See service manual J 6900-09
31.4.1. Regular inspection in accordance with FEM 4.004
31.4.2. Maintenance Checklist B
31.4.3. Maintenance Checklist C
32. EN
32.1. Electrical System
32.1.1. Steering Actual Value Sensor (3U9)
32.1.2. Setpoint Sensor RSC 28 MH (3U10)
32.1.3. Thermal Sensor (3B26)
32.2. Steer Axle
32.2.1. Steer Axle
32.3. Mechanical Components
32.3.1. Steering Column
32.4. Steering
32.4.1. Steering Controller Assembly (3U8)
32.4.2. Steering Controller ICE-EPS (3U8)
32.4.3. Electric Steering
33. EN
33.1. Actual Value Sensor (3U9)
33.1.1. Disassembly
33.1.2. Assembly
33.2. Actual value sensor (3U9) with electric steering
33.2.1. Disassembly
33.2.2. Assembly
33.2.3. Travel speed as a function of the steer wheel angle
34. EN
34.1. Steering Controller Assembly
35. EN
35.1. ICE-EPS Steering Controller
35.1.1. Notes on how to avoid accidents and material damage
35.1.2. ICE-EPS Steering Controller
35.1.3. Performance Data
35.1.4. Settings and Diagnostics
36. EN
36.1. FB40-50 Steer Axle
36.2. FB 40S-50S Steer Axle
37. EN
37.1. Electric Steering
38. EN
38.1. Steering Column with Electro-Hydraulic Steering
38.2. Steering Column with Hydraulic Steering
39. Anordnung von Komponenten FB40-50 EN
39.1. Ü1 Über1 – FB40-50
39.1.1. Ü2 Über2 – Counterweight
39.1.2. Ü2 Über2 – Drive Compartment
39.1.3. Ü2 Über2 – Operator Position
40. Anziehdrehmomente_EN
40.1. General Screw Torques
40.2. General Screw Torques (Nm)
40.3. General Screw Torques (lbf ft)
40.4. General Screw Torques
40.5. General Screw Torques (Nm)
40.6. General Screw Torques (lbf ft)
41. Beschreibung IDA_EN
41.1. Ü1 Über1 – IDA Description
41.1.1. Ü2 Über2 – Display
41.1.2. Ü2 Über2 – Display and Keypad Layout
41.1.3. Ü2 Über2 – Connecting the IDA to the Truck
41.1.4. Ü2 Über2 – Updating the Content of the IDA
41.1.5. Ü2 Über2 – Updating the IDA
41.1.6. Ü2 Über2 – Commissioning with the IDA
42. Einstieg FB 40-50
42.1. Safety Information
42.2. Component Layout
42.3. Technical Specifications
42.4. Operating Instructions
42.5. Circuit Diagrams (Electrical / Hydraulic)
42.6. Parameters
42.7. Event Message
42.8. General Tightening Torques
43. Ereignismeldungen EN
43.1. Event Messages
43.1.1. Event numbering display
43.1.2. Display system
43.1.3. Description / cause / action and effects
43.2. Event messages table
43.3. CAN-Bus node IDs
44. G 623301_GB
44.1. Ü1 Über1 – Hoist Frames with Angled Rollers
44.1.1. Ü2 Über2 – Condition Assessment
44.1.2. Ü2 Über2 – Test Measurements
44.1.3. Ü2 Über2 – Roller Components
44.1.4. Ü2 Über2 – Adjustment
44.1.5. Ü2 Über2 – Setting Instructions
45. G 6355_01_EN.PDF
45.1. Load Chains (Cleaning, Inspection and Lubrication)
45.2. Cleaning
45.3. Inspection
45.3.1. Checking the chain wear level
45.3.2. Checking chains for corrosion
45.3.3. Checking the wear limit of link plate height H
45.3.4. Checking chains for elongation
45.4. Lubrication
45.4.1. General Instructions
45.4.2. Lubricants
46. G1 640101_EN(06.05)
46.1. Technical Specifications
47. J 6900_09_GB
47.1. Instructions for the prevention of accidents and damage to equipment when performing servicing, checking and repair operations on fork lift trucks equipped with electronic assemblies
47.1.1. Safety measures
47.1.2. Electric welding operations
47.1.3. Correct handling of electronic printed circuit boards
47.1.4. Handling of electronic components (MOS-components, E-PROM and others)
47.1.5. Changing the EPROM
47.1.6. Installation of heat-sensitive components
47.1.7. Cleaning operations
48. Parameter FB 40-50 DE_EN_MCFE
48.1. Ü2 Über2 – Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options
48.1.1. Ü3 Über3 – Einstellung der Parameter und Optionen/ Adjustment of the Parameters and Options
49. Technische Daten FB 40-50 EN
49.1. FB 40-50
49.1.1. Tightening torques in accordance with VDI 2230 (sheet 1)
49.1.2. Truck-Specific Torques
50. Z 0000_15_GB
50.1. Instructions for the prevention of functional failures and damage to equipment when performing cleaning operations on fork lift truck
50.1.1. Cleaning operations, general
50.1.2. Cleaning and servicing of chains

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