Mitsubishi FB16PNT, FB18PNT, FB20PNT Chassis and Mast Service Manual 99759-7M120

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Mitsubishi FB16PNT, FB18PNT, FB20PNT Chassis and Mast Service Manual 99759-7M120

$50.00

Type Of Manual: Service Manual
Manual ID: 99759-7M120
Number of Pages: 302
Size: 25.7MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB16PNT, FB18PNT, FB20PNT

1. FRONT COVER
2. FOREWORD
2.1. Safety
2.2. LOCKOUT/TAGOUT
2.3. How to Use This Manual
2.3.1. Forklift Truck Model
2.4. Symbols and Abbreviations
2.5. Units
3. Chapter 1 GENERAL INFORMATION
3.1. Model View
3.2. Forklift Truck Models Covered
3.3. Serial Number Locations
3.4. Specifications
4. Chapter 2 ELECTRICAL COMPONENTS
4.1. Console
4.1.1. MC Model
4.1.2. FC Model
4.2. Disassembling Console
4.2.1. Disassembling Sequence
4.2.2. Suggestions for Disassembly
4.3. Assembling Console
4.4. Meter panel
4.4.1. Functions of Meter panel
4.4.2. Adjusting and Setting of Meter panel
4.4.3. Diagnostic Code List
4.5. Key Switch
4.6. Lighting Switch (Rear Working Light)
4.6.1. Lights
4.6.2. Specification Chart
4.7. Horn Switch and Battery Disconnect Switch
4.7.1. MC Model
4.7.2. FC Model
4.8. Troubleshooting of Lighting and Horn Systems
4.9. Parking Brake Switch
4.10. Combination Switch
4.10.1. Direction lever
4.10.2. Light Switch
4.11. Disassembling Accelerator Control
4.11.1. Disassembling Sequence
4.11.2. Adjusting
4.12. FC Armrest
4.12.1. Lift Switch
4.12.2. Tilt Switch
4.12.3. Armrest FNR Switch (FC Model Option)
4.12.4. Forward and Backward Adjustment
4.12.5. Up and Down Adjustment
4.13. Foot Direction Control (Option)
4.14. Fuses
5. Chapter 3 POWER TRAIN
5.1. Removing Battery
5.2. Removing Front Wheels
5.3. Removing Transfer Assemblies, Traction Motors
5.4. Installing Transfer Assemblies, Traction Motors and Calipers
5.5. Service Data
6. Chapter 4 TRANSFER UNITS
6.1. Specifications
6.2. Structure
6.2.1. External View
6.2.2. Structure
6.3. Disassembling Transfer Units
6.3.1. Preparation
6.3.2. Disassembly Sequence
6.4. Inspecting Transfer Units
6.5. Assembling Transfer Units
6.5.1. Assembly Sequence
6.6. Service Data
7. Chapter 5 REAR AXLE
7.1. Structure
7.1.1. Rear Axle
7.1.2. Rear Wheels
7.2. Removing Rear Wheel
7.2.1. Earth wire
7.3. Installing Rear Wheel
7.4. Removing Rear Axle
7.4.1. Removal Sequence
7.4.2. Suggestions for Removal
7.5. Installing Rear Axle
7.6. Disassembling Rear Axle
7.6.1. Disassembly Sequence
7.6.2. Suggestions for Disassembly
7.6.3. Inspection during Disassembling Rear Axle
7.7. Assembling Rear Axle
7.7.1. Suggestions for Assembly
7.8. Inspecting and Adjusting Rear Axle
7.8.1. Measuring Minimum Turning Radius
7.9. Troubleshooting
7.10. Service Data
7.10.1. Rear Axle
8. Chapter 6 BRAKE SYSTEM
8.1. Specifications
8.2. Structure
8.2.1. Outline of Brake System
8.2.2. Brake Pedal Assembly
8.2.3. Electro-magnetic Brake Assembly
8.3. Removing Master Cylinder
8.3.1. Removal Sequence
8.4. Disassembling Master Cylinder
8.4.1. Disassembly Sequence
8.5. Inspecting and Adjusting Master Cylinder
8.6. Assembling Master Cylinder
8.7. Inspecting and Adjusting Brake Pedal Assembly
8.8. Adjusting and Manual Release of Electro-Magnetic Brake
8.9. Troubleshooting
8.9.1. Brake Pedal Assembly
8.9.2. Parking Brake
8.10. Service Data
8.10.1. Brake Pedal
8.10.2. Master Cylinder
9. Chapter 7 STEERING SYSTEM
9.1. Specifications
9.2. Structure
9.2.1. Outline of Steering System (3W Model)
9.3. Removing Steering Linkage Assembly
9.3.1. Removal Sequence
9.3.2. Suggestions for Removal
9.4. Inspecting Steering Linkage Assembly
9.5. Installing Steering Linkage Assembly
9.6. Troubleshooting
10. Chapter 8 HYDRAULIC SYSTEM
10.1. Specifications
10.1.1. MC model
10.1.2. FC model
10.2. Structure
10.2.1. Hydraulic Line (MC Model)
10.2.2. Hydraulic Line (FC Model)
10.2.3. Lift and Tilt Cylinders
10.2.4. Down Safety Valve
10.3. Removing Control Valve (MC Model)
10.3.1. Preparation
10.3.2. Suggestions for Removal
10.4. Installing Control Valve
10.5. Removing Gear Pump
10.5.1. Preparation
10.5.2. Suggestions for Removal
10.6. Installing Gear Pump
10.7. Removing Suction Filter and Return Filter
10.7.1. Preparation
10.7.2. Suggestions for Removal
10.8. Installing Suction Filter and Return Filter
10.8.1. Suggestions for Installation
10.9. Removing Lift Cylinders (Simplex Mast)
10.9.1. Removal Sequence
10.9.2. Suggestions for Removal
10.10. Removing Lift Cylinders (Triplex Mast and Duplex Mast)
10.10.1. Removal Sequence
10.10.2. Suggestions for Removal
10.11. Installing Lift Cylinder
10.11.1. Suggestions for Installation
10.12. Removing Tilt Cylinders
10.12.1. Preparation
10.12.2. Suggestions for Removal
10.13. Disassembling Lift cylinder
10.13.1. Disassembly Sequence
10.14. Assembling Lift Cylinder
10.14.1. Assembly Sequence
10.14.2. Suggestions for Assembly
10.15. Disassembling Tilt Cylinder
10.15.1. Disassembly Sequence
10.16. Assembling Tilt Cylinder
10.16.1. Assembly Sequence
10.17. Inspecting and Adjusting Hydraulic System
10.17.1. Hydraulic Oil
10.17.2. Control Valve
10.17.3. Adjusting Main Relief Valve (MC model)
10.17.4. Adjusting Microswitch
10.17.5. Adjusting Tilt Cylinder
10.17.6. Adjusting Lift Cylinder Stroke
10.17.7. Inspecting Piping
10.18. Tests
10.18.1. Vertical Drift Test
10.18.2. Tilt Drift Test
10.19. Troubleshooting
10.20. Service Data
10.20.1. Gear Pump
10.20.2. Control Valve (MC)
10.20.3. Lift Cylinder
10.20.4. Tilt Cylinder
10.21. MC Control Valve
10.21.1. General Description
10.21.2. Hydraulic Circuit Diagram
10.21.3. Hydraulic Circuit
10.21.4. Structure – Inlet Cover Section
10.21.5. Structure – Lift Valve
10.21.6. Structure – Tilt Valve
10.22. Construction and Function of FC Control Valve
10.22.1. Outline
10.22.2. FC Hydraulic System Circuit
10.22.3. Bleed-off valve
10.22.4. Lift Valve
10.22.5. Tilt Valve
10.22.6. Attachment Valve
10.23. Removing FC Control Valve
10.23.1. Preparation
10.23.2. Removal Sequence
10.23.3. Suggestions for Removal
10.24. Installing FC Control Valve
10.25. Disassembly of FC Control Valve
10.25.1. Disassembly Sequence
10.25.2. Suggestions for Disassembly
10.26. Assembly of FC Control Valve
10.27. Valves Included in the Inlet Section
10.28. Disassembling Inlet Section
10.28.1. Disassembly Sequence (Part 1)
10.28.2. Disassembly Sequence (Part 2)
10.28.3. Disassembly Sequence (Part 3)
10.28.4. Disassembly Sequence (Part 4)
10.28.5. Suggestions for Disassembly
10.29. Valves Included in Tilt Section
10.30. Disassembling Tilt Section
10.30.1. Disassembly Sequence (Part 1)
10.30.2. Disassembly Sequence (Part 2)
10.30.3. Suggestions for Disassembly
10.31. Valves Incorporated in Attachment Section
10.32. Disassembling Attachment Section
10.32.1. Disassembly Sequence (Part 1)
10.32.2. Disassembly Sequence (Part 2)
10.32.3. Suggestions for Disassembly
10.33. Disassembling End Cover Plate
10.34. Cleaning
10.35. Inspecting
10.36. Precautions for Assembly
10.37. Assembling Inlet Section
10.37.1. Suggestions for Assembly
10.37.2. Disassembly Sequence
10.37.3. Suggestions for Assembly
10.38. Assembling Tilt Section
10.38.1. Suggestions for Assembly
10.39. Assembling Attachment Section
10.39.1. Suggestions for Assembly
10.40. Solenoid Control Valve
10.41. Service Data
11. Chapter 9 MAST AND FORKS
11.1. Mast System
11.1.1. Mast Model Code Stamping Position
11.1.2. Explanation of Mast Model Code
11.1.3. Mast Code and Type
11.2. Description
11.2.1. Simplex Mast (Dual-Stage Panoramic Mast)
11.2.2. Duplex Mast (Dual-Stage Full Free Panoramic Mast)
11.2.3. Triplex Mast (Triple-Stage Full Free Panoramic Mast)
11.2.4. Operation of Duplex Mast
11.2.5. Operation of Triplex Mast
11.3. Removing Simplex Mast
11.3.1. Removal Sequence
11.3.2. Suggestions for Removal
11.4. Installing Simplex Mast
11.5. Removing Triplex Mast, Duplex Mast
11.5.1. Removal Sequence
11.5.2. Suggestions for Removal
11.6. Installing Triplex Mast, Duplex Mast
11.7. Disassembling Simplex Mast
11.7.1. Disassembly Sequence
11.7.2. Suggestions for Disassembly
11.7.3. Inspecting Simplex Mast
11.7.4. Assembling Simplex Mast
11.8. Disassembling Duplex Mast
11.8.1. Disassembly Sequence
11.8.2. Suggestions for Disassembly
11.8.3. Inspecting Duplex Mast
11.8.4. Assembling Duplex Mast
11.9. Disassembling Triplex Mast
11.9.1. Disassembly Sequence
11.9.2. Suggestions for Disassembly
11.10. Inspecting Triplex Mast
11.11. Assembling Triplex Mast
11.12. Mast Height Sensor (Option)
11.12.1. Installing Mast Height Sensor
11.13. Inspecting and Adjusting Mast and Forks
11.13.1. Forks (All Mast Models)
11.13.2. Chain Tension Adjustment – Simplex Mast
11.13.3. Chain Tension Adjustment – Duplex Mast
11.13.4. Chain Tension Adjustment – Triplex Mast
11.13.5. Clearance Adjustment for Lift Bracket
11.13.6. Mast Clearance Adjustment
11.13.7. Main Roller Shim Replacement – Simplex Mast
11.13.8. Main Roller Shim Replacement – Duplex Mast
11.13.9. Main Roller Shim Replacement – Triplex Mast
11.13.10. Mast Strip Adjustment
11.13.11. Tilt Angle Adjustment
11.13.12. Lift Cylinder Stroke Adjustment
11.14. Troubleshooting
11.15. Service Data
11.15.1. Simplex Mast, Duplex Mast, Triplex Mast
12. Chapter 10 Service Data
12.1. Inspection Standards
12.2. Periodic Replacement of Parts
12.2.1. Critical Safety Parts
12.3. Tightening Torques for Standard Bolts and Nuts
12.3.1. Metric Fine Thread
12.3.2. Metric Coarse Thread
12.4. Lubrication Instructions
12.4.1. Lubrication Chart
12.4.2. Recommended Oils and Greases
12.4.3. Capacity
12.5. Weight of Major Devices
12.6. Special tools
13. Chapter 11 Panel Cabin
13.1. Battery Exchange or Battery Charging
13.2. Cleaning Top Roof
13.3. Replacing Top Roof
13.4. Maintenance
14. BACK COVER

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