Mitsubishi FB40N, FB45N, FB50CN, FB50N, FB50NH, FB55NH Service Manual 656257 EN C

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Mitsubishi FB40N, FB45N, FB50CN, FB50N, FB50NH, FB55NH Service Manual 656257 EN C

$50.00

Type Of Manual: Service Manual
Manual ID: 656257
Language: EN C
Number of Pages: 596
Size: 31.3MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB40N, FB45N, FB50CN, FB50N, FB50NH, FB55NH

1. Table of contents
2. Foreword
3. How to read this manual
4. Safety-related signs
5. Safety symbols
6. Units
7. Interactive links
8. Safety instructions
9. General safety instructions
10. Safety requirements for industrial trucks
11. Repairs and structural modifications
12. Seat belt
13. Wheels
14. Service area safety
15. Personal safety
16. Work safety
17. Operating temperature
18. General information
19. Truck models covered by this manual
20. Identification plates and stickers
21. Special tools
22. Operating position
23. Operating direction
24. Transportation
25. Lifting the truck
26. Jack points
27. Hoist points
28. Towing connection
29. Towing the truck
30. Brake release
31. Assembly and commissioning
32. Order spare parts
33. Main components
34. Truck covers
35. Overhead guard
36. Cabin
37. Manual holder
38. Emergency exits
39. Open the operator door
40. Open the rear window
41. Operators seat
42. Operating devices
43. Steering wheel
44. Mini steering wheel
45. Armrest
46. Armrest with fingertip controls
47. Dual joystick armrest
48. Control functions
49. Manual levers
50. Side control panel
51. Display panel
52. Emergency stop button
53. Key switch
54. Display control buttons
55. Truck display
56. Main view of the truck display
57. Hierarchy of the truck display menus
58. Pedals
59. Accelerator pedal
60. Brake pedal
61. Operator presence pedal (option)
62. Dual pedal
63. Pedal functionalities
64. Battery inspection hatch
65. Electric system
66. Electrical operation
67. Overview
68. How to use the schematic diagram
69. Power source
70. Safety circuit (emergency stop button)
71. Key switch
72. Traction
73. Controllers
74. Vehicle master controller
75. Vehicle master controller connectors
76. Traction controller
77. Traction controller connectors
78. Pump controller
79. Pump controller connectors
80. Steering controller
81. Steering controller connectors
82. Sensors and switches
83. Horn switch
84. Option panel
85. Fuses
86. Location of the fuses in the electric panel
87. Location of the fuses for optional equipment
88. Location of the fuses for heater and air conditioner
89. Location of the fuses for the oil cooler
90. Location of the fuses for easy charging
91. Relays and contactors
92. Main relays and contactors
93. Option panel relays
94. Air conditioning relays
95. Oil cooler relays
96. Easy charger fan relay
97. DC/DC converter
98. Armrest connector
99. Display connector
100. Steering feedback device
101. Hydraulic operation
102. Hydraulic operation overview
103. Hydraulic operation lifting/lowering
104. Hydraulic symbols
105. Hydraulic valve unit with fingertip controls
106. Manual lowering valve
107. Hydraulic valve unit with manual levers
108. Clamp release valve
109. Hydraulic supply system
110. Hydraulic flow distribution with additional hydraulic functions
111. Additional hydraulic functions in a truck with the armrest
112. Additional hydraulic functions in a truck with the manual levers
113. Drive axle
114. Brakes
115. Service brake
116. Parking brake
117. Rear axle
118. Load handling
119. Lifting carriage
120. Integrated sideshift carriage
121. Hook-on sideshift
122. Integrated fork positioner with sideshift
123. Load backrest
124. Mast
125. Simplex mast
126. Triplex mast
127. Mast chains
128. Main rollers
129. Mast cylinders
130. Free lift cylinder
131. Side cylinders
132. Tilt cylinders
133. Nominal capacity height indicator
134. Automated performance reduction based on lift height
135. Wheels
136. Solid rubber wheels
137. Pneumatic wheels
138. Cushion wheels
139. Maintenance
140. Maintenance intervals
141. Truck covers
142. Remove the pedal plate
143. Open the battery door
144. Remove the back cover
145. Remove the steering wheel cover
146. Remove the control panel
147. Remove the side control panel
148. Remove the front top side cover
149. Remove the air intake cover
150. Remove the interior panel
151. Remove the electric panel cover
152. Remove the step cover
153. Open the side door
154. Remove the right side cover
155. Cabin
156. Windshield washer tank
157. Examine the air filters of the heater
158. Replace the air filters of the air conditioner
159. Cabin seals
160. Air conditioner unit
161. Drive unit
162. Leakage check of the drive axle
163. Fastening of the drive axle
164. Lubricate the drive axle
165. Oil volume measurement
166. Oil draining
167. Oil filling
168. Test the parking brake
169. Maintenance of the parking brake and the service brake
170. Test the regenerative brake
171. Hydraulics
172. Hydraulic system maintenance
173. Leakage check of the hydraulic system
174. Replace the hydraulic oil return filter
175. Replace the air breather filter
176. Cleaning of the hydraulic oil suction filter
177. Remove the hydraulic oil suction filter
178. Oil level
179. Operation of the hydraulics
180. Relief valves
181. Hydraulic oil change
182. Hoses and cylinders
183. Lubricate the pump axle splines
184. Lubricate the steering unit pump axle splines
185. Clean the oil tank
186. Mast
187. Mounting of the mast
188. Wear level of the mast rollers and contact surfaces
189. Chain tension
190. Chain lubrication
191. Chain wear measurement
192. Check the chain anchors and locking pins
193. Check the cylinders and piston rods
194. Lifting and lowering speed
195. Lubrication of the mast channel surfaces
196. Lifting test
197. Examine the welding in the mast for cracks
198. Mounting of any attachments and load-carrying components
199. Examine the welding of the cylinders and masts for cracking
200. Examine the rollers, pins and welds for cracking and damage
201. Apply grease to the lubrication points of the tilt cylinder
202. Additional mast attachments
203. Lifting carriage
204. Examine the welding in lifting carriage for cracks
205. Examine the load backrest for cracks
206. Fork inspection
207. Maintenance of the integrated sideshift carriage
208. Check the sliding blocks
209. Adjust the lower hooks
210. Maintenance of the integrated fork positioner with sideshift
211. Check the sliding blocks
212. Rear axle
213. Lubricate the rear axle
214. Examine the operating condition of the bearings, check for looseness of the bearings
215. Examine the welds for cracks
216. Examine the mounting of the rear axle
217. Examine the condition of the rubber spring
218. Wheels
219. Damage and wear in the wheels
220. Before you replace the wheels
221. Front wheels
222. Remove the front wheel
223. Install the front wheel
224. Replace the wheel shaft bolts of the front wheel
225. Rear wheels
226. Remove the rear wheels
227. Install the rear wheels
228. Replace the wheel shaft bolts of the rear wheel
229. Electrics
230. Test the functionality of sensors
231. Traction motor sensors
232. Steering motor sensors
233. Pump motor sensors
234. Battery door sensor and side door sensor
235. Pressure sensor
236. Tilt angle sensor
237. Mast height sensor
238. Parking brake sensors
239. Rear axle sensor
240. Steering wheel sensor
241. Mini steering wheel sensors
242. Accelerator pedal sensor
243. Brake pedal sensor
244. Brake fluid level sensor
245. Operator presence pedal sensor
246. Dual pedal sensors
247. Manual lever sensors
248. Seat belt switch
249. Seat switch
250. Side control panel switches
251. Steering column driving direction selection switch
252. Clamp release switch
253. Autolight sensor
254. Steering wheel functions
255. Horn
256. Electrical connections tightening torques
257. Cables and wiring
258. Examine and clear the alarm history
259. Insulation resistance test
260. Test voltage
261. Check the insulation tester
262. Measure the insulation resistance
263. Discharge the controllers
264. Emergency stop button functionality check
265. Key switch functionality check
266. Replace the filter of the air intake
267. Safety
268. Inspect the seat belt
269. Functionality of the fire extinguisher
270. General
271. How to clean the truck
272. Lubrication
273. Examine the welding in the truck frame for cracking
274. Examine the truck frame and the lifting carriage
275. Examine the overhead guard for deformation, cracking and damage
276. Examine the gas springs
277. Examine the condition and position of the identification plates
278. Examine the covers
279. Safety functions
280. Examine the fastening of the steering wheel
281. Battery maintenance
282. Lead-acid batteries
283. Safety with lead-acid batteries
284. General information
285. Requirements for battery charging areas
286. Charge the battery
287. After the battery is charged
288. Charge the battery with easy charging
289. Before charging
290. After charging
291. Battery maintenance
292. General maintenance
293. How to clean the battery
294. Daily maintenance
295. Weekly maintenance
296. Monthly maintenance
297. Annual maintenance
298. Malfunctions
299. Acquire a new battery
300. Storage
301. Lithium-ion batteries
302. General information
303. Safety signs
304. Requirements for battery charging areas
305. Charge the battery
306. Recharging a lithium-ion battery
307. Before charging
308. After charging
309. Opportunity charging
310. Battery balancing
311. Battery maintenance
312. Examine the battery
313. How to clean the battery
314. Malfunctions
315. Service and repair
316. Acquire a new battery
317. Storage
318. Replace the battery
319. General safety instructions
320. Replace the battery with a lifting device
321. Remove the battery with the battery sideway exchange tools
322. Install a battery with the battery sideway exchange tools
323. Repair
324. Repair drive unit
325. Drive axle lifting and handling
326. Remove the drive axle
327. Remove the motor and cover of the drive axle
328. Replace the brake discs
329. Replace the hub and main seal
330. Install the motor and cover of the drive axle
331. Install the drive axle
332. Bleed the service brake
333. Repair rear axle
334. Remove the rear axle
335. Repair hydraulic system
336. Remove the pump motor
337. Disassemble the steering unit
338. Set the lifting pressure
339. Disassemble the coils
340. Disassemble the M1, M2 and M9 valves
341. Remove the clamp release valve
342. Repair mast
343. Using the mast bearing tool
344. Remove the mast
345. Disassemble the mast
346. Disassemble the simplex mast
347. Disassemble the triplex mast
348. Repair mast chains
349. Adjust the mast chains
350. Replace the mast chains
351. Repair free lift cylinder
352. Replace the free lift cylinder
353. Sealing housing of the free lift cylinder
354. Repair side cylinders
355. Replace the side cylinders
356. Sealing housing of the side cylinder
357. Repair tilt cylinders
358. Remove the tilt cylinders
359. Disassemble the tilt cylinder
360. Replace the main rollers of the mast
361. Repair lifting carriage
362. Remove the lifting carriage
363. Adjust the rollers of the lifting carriage
364. Replace the guidance rollers of the lifting carriage
365. Replace the main rollers of the lifting carriage
366. Replace the load backrest
367. Repair integrated sideshift carriage
368. Troubleshooting integrated sideshift carriage
369. Remove the load backrest
370. Disassemble the mobile frame
371. Replace the sliding blocks
372. Remove the piston of the integrated sideshift cylinder
373. Sealing housing of the integrated sideshift cylinder
374. Disassemble the upper sliding blocks and lower rollers
375. Repair hook-on sideshift carriage
376. Remove the hook-on sideshift frame
377. Remove the hook-on sideshift cylinder piston
378. Troubleshooting the fork positioner with sideshift
379. Repair integrated fork positioner with sideshift
380. Hydraulic system (Fork positioner)
381. Disassemble the fork shifting cylinders

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