Mitsubishi FG20S-30S, FD20HS-30HS Operation and Maintenance Manual 99720-10120

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Mitsubishi FG20S-30S, FD20HS-30HS Operation and Maintenance Manual 99720-10120

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 99720-10120
Number of Pages: 186
Size: 24.2MB
Format: PDF

Category: Mitsubishi Operation Manual PDF

Model List:
- FG20S, FG25S, FG30S, FD20HS, FD25HS, FD30HS

1. FOREWORD
1.1. How to Use This Manual
1.1.1. Truck Models Covered in This Manual
1.2. LOCKOUT/TAGOUT
2. SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
2.1. General
2.2. Warning Decals, Location
2.3. Warning Decals, Description
2.3.1. Survive in a Tipover Decal
2.3.2. Tipover Warnings
2.3.3. Operation Warning Decal
2.3.4. With Overhead Guard Decal / Load Backrest Extension
2.3.5. Fuel changeover instructions Decal
2.3.6. Parking Brake Decal
2.3.7. Cooling Fan
2.3.8. Radiator Cap
2.3.9. No One under / on Forks / Pinch Points
2.3.10. Crush and Pinch Points
2.3.11. Capacity Plate
2.3.12. No Riders Warning Decal
2.3.13. Engine Coolant Decal
2.3.14. Deflate Air Before Loosening Nut Decal
2.3.15. No Contamination Permissible Decal
2.4. Safety Rules
2.5. Operating Precautions
2.6. Working Precautions
3. KNOW YOUR FORKLIFT TRUCK
3.1. Serial Number and Capacity Plate
3.2. Model View
3.2.1. MC Model
3.3. Driving Switches and Controls
3.3.1. Direction Lever
3.3.2. Turn Signal / Light Switch
3.3.3. Key Switch
3.3.4. Steering Column Tilt Lever
3.3.5. Inching Pedal
3.4. Meter Panel
3.4.1. Warning and Indicator Icons
3.4.2. Warning Icons and Indicators
3.4.3. Basic Screen Display
3.5. Operating Controls
3.5.1. Lift Lever
3.5.2. Tilt Lever
3.6. Operator Seat
3.6.1. Seat Adjustment
3.6.2. Forward and Back Adjustment
3.6.3. Reclining Angle Adjustment
3.6.4. Pocket for the Manual
3.7. Seat Belt
3.8. Engine Hood
3.8.1. Hood Latch
3.9. Drawbar Pin (Option)
4. HOW TO AVOID A TIPOVER HOW TO SURVIVE ONE
4.1. Know What Forklift Truck Stability Is
4.2. Center of Gravity (CG)
4.3. Stability and Center of Gravity
4.4. Forklift Truck Stability Base
4.5. Capacity (Weight and Load Center)
4.6. Capacity Plate
4.6.1. For Example
4.7. Dos and Donts to Avoid Tipover
4.8. How to Survive in a Tipover
5. REFUELING
5.1. Gasoline and Diesel Engine Equipped
5.2. LPG Equipped
5.2.1. For Standard LPG Tank
6. OPERATION
6.1. New Forklift Truck Break-in
6.2. Before Starting Engine
6.2.1. Assist Grip
6.2.2. Starting Engine
6.2.3. Gasoline / LPG Dual Fuel Type
6.2.4. Instruction for Changeover of Fuel Between LPG and Gasoline
6.3. Starting Engine
6.3.1. Gasoline Engine Model
6.3.2. LPG Engine Model
6.3.3. Diesel Engine Model
6.4. Engine Wont Start
6.4.1. When Engine Is Flooded
6.4.2. When Engine Is Started after Long Idle Period
6.5. After Starting Engine
6.6. Before Moving Forklift Truck
6.7. Forklift Truck Operation
6.7.1. Changing Speed
6.7.2. Changing Direction
6.7.3. Operating Techniques
6.7.4. Steering (Turning)
6.7.5. Inching
6.8. Stopping Forklift Truck
6.9. Parking Forklift Truck (After Stopping)
7. OPERATING TECHNIQUES
7.1. Stacking Methods
7.1.1. Stacking Different Loads in Size
7.1.2. Stacking Small Identical Loads
7.1.3. Stacking Large Identical Loads
7.2. Handling Loads Safely
7.2.1. Fork Spread Adjustment
7.3. Inching Into and Lifting the Load
7.4. Traveling with the Load
7.5. Unloading
7.6. Working on Grades
7.6.1. Normal Travel Position
7.6.2. Traveling on a Grade
7.6.3. Stopping on a Grade
7.6.4. Starting on a Grade (Engine Stalls on a Grade)
8. STORING THE FORKLIFT TRUCK
8.1. End of Each Shift Storage
8.2. Long Term Storage
8.2.1. Storage within 3 Months
8.2.2. Storage Exceeding 3 Months
9. TRANSPORTATION HINTS
9.1. Forklift Truck Loading and Shipping
9.2. Forklift Truck Lifting and Tiedown Information
10. SPECIAL SITUATIONS
10.1. Care in Cold Weather
10.1.1. Fuel Oils and Lubrication Oils
10.1.2. Battery
10.1.3. Engine Coolant
10.2. Care in Hot Weather
10.2.1. Fuel Oils and Lubrication Oils
10.2.2. Battery
10.2.3. Engine Coolant
10.3. Severe Dust or Lint Conditions
10.3.1. Air Cleaner Element
10.3.2. Engine Oil and Engine Oil Filter
10.3.3. Hydraulic Oil
10.3.4. Hydraulic Tank Return Filter
11. TROUBLESHOOTING
11.1. If a Tire Blows Out
11.1.1. If a Tire Blows out During Traveling or Operation
11.2. Replacing Tires
11.2.1. Before Replacing Tires
11.2.2. To Remove Wheel
11.2.3. To Raise Front Wheel
11.2.4. To Raise Rear Wheel
11.2.5. To Install Wheel
11.2.6. To Add Air to Tires
11.3. Stalled Engine
11.3.1. Before Starting the Engine Again
11.4. If the Water temperature warning icon glows
11.5. Trouble with the LPG Equipment
11.6. Starting with Jumper Cables
11.7. If Lights Wont Glow
11.7.1. How to Check Fuses and Lights
11.8. If the Forklift Truck Wont Change Directions
11.9. If the Mast Stops Moving
12. MAINTENANCE
12.1. General
12.2. Inspection Precautions
12.3. Maintenance Schedule
12.3.1. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
12.3.2. Every 50 Service Hours or Weekly, Whichever Comes First
12.3.3. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
12.3.4. Every 500 Service Hours or 3 Months, Whichever Comes First
12.3.5. Every 1000 Service Hours or 6 Months, Whichever Comes First
12.3.6. Every 2000 Service Hours or 1 year, Whichever Comes First
12.4. Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
12.4.1. Faulty Operation Found the Day Before
12.4.2. Oil, Fuel or Coolant Leaks
12.4.3. Fuel Cap
12.4.4. Tires and Rims
12.4.5. Wheel Nuts
12.4.6. Tire Pressure
12.4.7. Lights and Lens
12.4.8. Assist Grip
12.4.9. Overhead Guard
12.4.10. Mast and Forks
12.4.11. Load Backrest Extension
12.4.12. Lift Chains
12.4.13. Mast and Lift Bracket
12.4.14. Lift Cylinder Mounting Bolts
12.4.15. Tilt Cylinder Socket Bolts
12.4.16. Lift and Tilt Cylinder
12.4.17. Battery
12.4.18. Engine Coolant
12.4.19. Engine Oil
12.4.20. Engine Cooling Fan
12.4.21. Transmission
12.4.22. Electrical Wires
12.4.23. Hydraulic Oil
12.4.24. Operator Seat
12.4.25. Steering Column
12.4.26. Steering Wheel
12.4.27. Service Brakes
12.4.28. Parking Brake Lever
12.4.29. Brake Pedal
12.4.30. Inching Pedal
12.4.31. Accelerator Pedal
12.4.32. Seat Belt
12.4.33. Head Light and Working Light
12.4.34. Turn Signal Light
12.4.35. Stop Lights (Option)
12.4.36. Backup Lights (Option)
12.4.37. Icons of Meter Panel
12.4.38. Meter Panel
12.4.39. Engine (Exhaust, Noise, and Vibration)
12.4.40. Mast Strip Sliding Surfaces
12.4.41. Brake Pedal
12.4.42. Steering Wheel
12.4.43. After the Daily (Pre-Start) Inspection
12.5. Every 50 Service Hours or Weekly, Whichever Comes First
12.5.1. Brake Hoses, Pipes, and Joints
12.5.2. Fan Alternator Drive Belt
12.5.3. Hydraulic Hoses, Pipes, and Joints
12.5.4. Air Cleaner Element
12.6. One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
12.6.1. Radiator Filler Cap
12.6.2. Radiator Rubber Hose
12.6.3. Alternator
12.6.4. Starter
12.6.5. Cylinder Head Bolt Manifold Nut
12.6.6. Electrical Wires
12.6.7. Intake Exhaust Valve
12.6.8. Engine Oil
12.6.9. Bolts and Nuts (Frame Chassis)
12.6.10. Fuel Filter (Diesel Model)
12.6.11. Fuel Filter (Gasoline Model)
12.6.12. Hydraulic Tank Return Oil Filter
12.6.13. Mast Support
12.6.14. Tilt Socket Pins
12.6.15. King Pins
12.6.16. Tie Rod Pins
12.7. Every 500 Service Hours or 3 Months, Whichever Comes First
12.7.1. Radiator Fin
12.7.2. Battery
12.7.3. Engine Idle Speed (for G/L dual engine)
12.7.4. Engine Oil
12.7.5. Bolts, Nuts (Frame Chassis)
12.7.6. Tar in Vaporizer
12.7.7. Fuel Filter (LPG Model)
12.7.8. Spark Plug
12.7.9. Lift Chains
12.7.10. Mast Support
12.7.11. Tilt Socket Pins
12.7.12. Mounting Bush of Rear Axle
12.7.13. King Pins
12.7.14. Tie Rod Pins
12.7.15. Differential
12.8. Every 1000 Service Hours or 6 Months, Whichever Comes First
12.8.1. Alternator
12.8.2. Starter
12.8.3. Cylinder Head Bolt Manifold Nut
12.8.4. Fuel Filter (Diesel Model)
12.8.5. Fuel Filter (Gasoline Model)
12.8.6. Hydraulic System
12.8.7. Air Cleaner Element
12.8.8. Powershift Transmission
12.8.9. Differential
12.9. Every 2000 Service Hours or 1 Year, Whichever Comes First
12.9.1. Service Brake Fluid
12.9.2. Engine Coolant
12.9.3. Fuel Filter (LPG Model)
12.9.4. Hydraulic Oil
12.9.5. Parts to Be Changed Periodically
13. SERVICE DATA
13.1. Fuel Information
13.1.1. Gasoline (Gas) Specification
13.1.2. Diesel Fuel Specifications
13.1.3. Liquefied Petroleum (LPG Model)
13.2. Coolant Information
13.2.1. Coolant Water
13.2.2. Antifreeze Solution
13.3. Recommended Fuels and Oils
13.4. Specifications (Standard Models)
13.5. Refill Capacities
13.6. Capacities and Forklift Truck Weight (Standard Models)
14. TO THE MITSUBISHI FORKLIFT TRUCK OWNER
14.1. The Importance of Genuine Parts
14.2. Instructions for Ordering Parts
14.3. Service Registration

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