Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110

Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 2

Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110 - Image 3

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mitsubishi fgc15n to fgc33n chassis mast and options service manual 99719 7c110 3

Mitsubishi FGC15N to FGC33N Chassis, Mast and Options Service Manual 99719-7C110

$50.00

Type Of Manual: Service Manual
Manual ID: 99719-7C110
Number of Pages: 576
Size: 10.2MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FGC15N, FGC18N, FGC20CN, FGC20N, FGC20N-HO, FGC25N, FGC25N-HO, FGC28N, FGC30N, FGC33N

1. GENERAL INFORMATION
1.1. GENERAL INFORMATION
1.1.1. Model View
1.1.2. Truck Models Covered
1.1.3. Serial Number Locations
1.1.4. Dimensions
1.1.5. Technical Data
2. BRAKE SYSTEM
2.1. BRAKE SYSTEM
2.1.1. Structure
2.1.2. Disassembly and Reassembly
2.1.3. Inspection and Adjustment
2.1.4. Troubleshooting
2.1.5. Service Data
3. CONTROLERS
3.1. CONTROLLERS
3.1.1. Outline
3.1.2. Main Functions
3.1.3. Service Tool Functions
3.1.4. Locations of Sensors and Switches
4. COOLING SYSTEM
4.1. COOLING SYSTEM
4.1.1. Specification
4.1.2. Structure
4.1.3. Removal and Installation
4.1.4. Inspection and Adjustment
4.1.4.1. Unit Layout
4.1.4.2. Inspection and Adjustment
5. ELECTRICAL SYSTEM
5.1. ELECTRICAL SYSTEM
5.1.1. Chassis Electrical Devices Wiring Outline (No. 1)
5.1.2. Chassis Electrical Devices Wiring Outline (No. 2)
5.1.3. Structure
5.1.4. Console Box
5.1.5. Battery
5.1.6. Wire Color
5.1.7. Troubleshooting
5.1.8. Electrical Schematic ( 1 / 2 )
5.1.9. Electrical Schematic ( 2 / 2 )
6. FRONT AXLE AND REDUCTION DIFFERENTIAL
6.1. FRONT AXLE
6.1.1. Structure
6.1.2. Removal and Installation
6.1.3. Disassembly and Reassembly
6.1.4. Service Data
7. HYDRAULIC SYSTEM
7.1. HYDRAULIC SYSTEM
7.1.1. Structure and Functions
7.1.2. Disassembly and Reassembly
7.1.3. Inspection and Adjustment
7.1.4. Inspection and Adjustment
7.1.5. Troubleshooting
7.1.6. Service Data
7.1.7. Control Valve
7.1.8. Disassembly and Reassembly
8. MAST AND FORKS
8.1. MAST AND FORKS
8.1.1. Mast Systems
8.1.2. Structure
8.1.3. Removal and Installation
8.1.4. Disassembly and Reassembly
8.1.5. Duplex Mast
8.1.6. Triplex Mast
8.1.7. Inspection and Adjustment
8.1.8. Troubleshooting
8.1.9. Service Data
9. POWER TRAIN
9.1. POWER TRAIN
9.1.1. Removal and Installation
9.1.1.1. Removal of Engine and Transmission Assembly
9.1.1.2. Cooling, Exhaust and Hydraulic
9.1.1.3. Front Wheel and Front Axle Shaft
9.1.1.4. Engine and Transmission Assembly
9.1.2. Installation
10. POWERSHIFT TRANSMISSION
10.1. POWERSHIFT TRANSMISSION
10.1.1. Structure and Function
10.1.2. Removal and Installation
10.1.3. Control Valve
10.1.4. Input Shaft Assembly
10.1.5. Oil Pump Assembly
10.1.6. Inspection and Adjustment
10.1.7. Troubleshooting
10.1.8. Tightening Torque
10.1.9. Service Data
11. REAR AXLE
11.1. REAR AXLE
11.1.1. Structure and Functions
11.1.2. Removal and Installation
11.1.3. Disassembly and Reassembly
11.1.4. Troubleshooting
11.1.5. Service Data
12. REDUCTION DIFFERENTIAL
12.1. REDUCTION DIFFERENTIAL
12.1.1. Structure and Function
12.1.2. Removal and Installation
12.1.3. Disassembly and Reassembly
12.1.4. Inspection
12.1.5. Reassembly
12.1.6. Troubleshooting
13. SERVICE DATA
13.1. SERVICE DATA
13.1.1. Maintenance Schedule
13.1.2. Tightening Torques for Standard Bolts and Nuts
13.1.3. Parts to be Changed Periodically
13.1.4. Lubrication Instructions
13.1.5. Fuel and Lubricant Specifications
13.1.6. Refill Capacities
13.1.7. Weight of Components (Approximate)
13.1.8. Special Service Tool
14. STEERING SYSTEM
14.1. STEERING SYSTEM
14.1.1. Structure and Function
14.1.2. Steering Column
14.1.3. Disassembly and Reassembly
14.1.4. Removal and Installation of Steering Wheel and Steering Valve
14.1.5. Steering Valve
14.1.6. Troubleshooting
14.1.7. Service Data
15. ENGINE CONTROL
15.1. ENGINE CONTROL
15.1.1. PRECAUTIONS
15.1.1.1. General precautions for service operations
15.1.2. PREPARATION
15.1.2.1. Service Tools
15.1.3. DESCRIPTION
15.1.4. BASIC INSPECTION
15.1.4.1. Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
15.1.4.2. Throttle Valve Closed Position Learning and Idle Air Volume Learning
15.1.4.3. Accelerator Pedal Released Position Learning
15.1.4.4. Fuel pressure inspection EC
15.1.5. TROUBLE DIAGNOSIS
15.1.5.1. How to Proceed with Trouble Diagnosis
15.1.5.2. Diagnosis Chart by Symptom
15.1.5.3. Component Parts Location
15.1.5.4. ECM Component
15.1.5.5. Circuit Diagram
15.1.5.6. ECM Terminal Layout
15.1.5.7. ECM Input/Output Signal Specifications
15.1.5.8. Service Tool (ST)
15.1.5.9. Self-Diagnosis Function (without ST)
15.1.5.10. ST Reference Value in Data Monitor
15.1.5.11. Fail-Safe Function
15.1.6. POWER SUPPLY AND GROUND SYSTEM
15.1.6.1. ECM Input/Output Signal Specifications
15.1.6.2. Circuit Diagram
15.1.7. CRANKSHAFT POSITION SENSOR (POS) SYSTEM
15.1.7.1. ECM Input/Output Signal Specifications
15.1.7.2. Circuit Diagram
15.1.7.3. Component Parts Inspection
15.1.8. CAMSHAFT POSITION SENSOR (PHASE) SYSTEM
15.1.8.1. ECM Input/Output Signal Specifications
15.1.8.2. Circuit Diagram
15.1.8.3. Component Parts Inspection
15.1.9. MASS AIR FLOW SENSOR SYSTEM
15.1.9.1. ST Data Monitor Display
15.1.9.2. ECM Input/Output Signal Specifications
15.1.9.3. Circuit Diagram
15.1.9.4. Component Parts Inspection
15.1.10. ENGINE COOLANT TEMPERATURE SENSOR SYSTEM
15.1.10.1. ST Data Monitor Display
15.1.10.2. ECM Input/Output Signal Specifications
15.1.10.3. Circuit Diagram
15.1.10.4. Component Parts Inspection
15.1.11. HEATED OXYGEN SENSOR SYSTEM
15.1.11.1. ST Data Monitor Display
15.1.11.2. ECM Input/Output Signal Specifications
15.1.11.3. Circuit Diagram
15.1.12. THROTTLE POSITION SENSOR SYSTEM
15.1.12.1. ST Data Monitor Display
15.1.12.2. ECM Input/Output Signal Specifications
15.1.12.3. Circuit Diagram
15.1.12.4. Component Parts Inspection
15.1.13. ACCELERATOR PEDAL POSITION SENSOR SYSTEM
15.1.13.1. ST Data Monitor Display
15.1.13.2. ECM Input/Output Signal Specifications
15.1.13.3. Circuit Diagram
15.1.13.4. Component Parts Inspection
15.1.14. INTAKE AIR TEMPERATURE SENSOR
15.1.14.1. ST Data Monitor Display
15.1.14.2. ECM Input/Output Signal Specifications
15.1.14.3. Circuit Diagram
15.1.14.4. Component Parts Inspection
15.1.15. PNP SWITCH SYSTEM
15.1.15.1. ST Data Monitor Display
15.1.15.2. ECM Input/Output Signal Specifications
15.1.15.3. Circuit Diagram
15.1.16. STOP LAMP SWITCH SYSTEM
15.1.16.1. ST Data Monitor Display
15.1.16.2. ECM Input/Output Signal Specifications
15.1.16.3. Circuit Diagram
15.1.16.4. Component Parts Inspection
15.1.17. ELECTRIC LOAD SWITCH SYSTEM
15.1.17.1. ST Data Monitor Display
15.1.17.2. ECM Input/Output Signal Specifications
15.1.17.3. Circuit Diagram
15.1.18. CAN COMMUNICATION SYSTEM
15.1.18.1. ECM Input/Output Signal Specifications
15.1.18.2. Circuit Diagram
15.1.19. IGNITION SYSTEM
15.1.19.1. ST Data Monitor Display
15.1.19.2. ECM Input/Output Signal Specifications
15.1.19.3. Circuit Diagram
15.1.19.4. Component Parts Inspection
15.1.20. FUEL INJECTOR SYSTEM
15.1.20.1. ST Data Monitor Display
15.1.20.2. ECM Input/Output Signal Specifications
15.1.20.3. Circuit Diagram
15.1.20.4. Component Parts Inspection
15.1.21. FUEL PUMP SYSTEM
15.1.21.1. ST Data Monitor Display
15.1.21.2. ECM Input/Output Signal Specifications
15.1.21.3. Circuit Diagram
15.1.21.4. Component Parts Inspection
15.1.22. THROTTLE CONTROL MOTOR SYSTEM
15.1.22.1. ECM Input/Output Signal Specifications
15.1.22.2. Circuit Diagram
15.1.22.3. Component Parts Inspection
15.1.23. HEATED OXYGEN SENSOR HEATER SYSTEM
15.1.23.1. ST Data Monitor Display
15.1.23.2. ECM Input/Output Signal Specifications
15.1.23.3. Circuit Diagram
15.1.23.4. Component Parts Inspection
15.1.24. PCV GAS RECIRCULATION DEVICE
15.1.24.1. System Diagram
15.1.24.2. Component Parts Inspection
15.1.25. FUEL CUT FUNCTION
15.1.25.1. Inspection Procedure
15.1.26. REMOVAL AND INSTALLATION OF ECM COMPONENTS
15.1.26.1. Removal and Installation of ECM
15.1.26.2. Removal and Installation of Crankshaft Position Sensor (POS)
15.1.26.3. Removal and Installation of Camshaft Position Sensor (PHASE)
15.1.26.4. Removal and Installation of Mass Air Flow Sensor
15.1.26.5. Removal and Installation of Engine Coolant Temperature Sensor
15.1.26.6. Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
15.1.26.7. Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
15.1.26.8. Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
15.1.26.9. Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
15.1.26.10. Removal and Installation of Neutral Switch (M/T Model)
15.1.26.11. Removal and Installation of Ignition Coil (with Power Transistor)
15.1.26.12. Removal and Installation of Fuel Injector
15.1.26.13. Removal and Installation of Fuel Pump
15.1.26.14. Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
15.1.26.15. Removal and Installation of LPG Injector Holder
15.1.26.16. Removal and Installation of LPG Injector Drive Unit
15.1.27. SERVICE DATA AND SPECIFICATIONS (SDS)
15.1.27.1. Standard, Repair Limit
16. ENGINE ELECTRICAL
16.1. ENGINE ELECTRICAL SYSTEM
16.1.1. ADJUSTMENT VALUE
16.1.2. TROUBLE DIAGNOSIS
16.1.3. STARTER MOTOR
16.1.3.1. Starter Motor Specifications
16.1.3.2. Component Parts Location
16.1.3.3. Overhaul
16.1.3.4. Assembly Inspection
16.1.4. ALTERNATOR
16.1.4.1. Components of Alternator
16.1.4.2. Disassembly
16.1.4.3. Inspection
17. ENGINE FUEL
17.1. ENGINE FUEL
17.1.1. EMISSION CONTROL SYSTEM (ONLY FOR ELECTRONIC CONTROLLED TYPE)
17.1.2. UNIT LAYOUT
17.1.3. SERVICE DATA AND SPECIFICATIONS (SDS)
17.1.3.1. Electronic Control System Specifications
17.1.4. LPG FUEL SYSTEM TROUBLE DIAGNOSIS
17.1.5. DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
17.1.5.1. Removal and Installation of LPG Injector Drive Unit Connector
17.1.5.2. Removal and Installation of Electronic Control Throttle Assembly
17.1.5.3. Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
17.1.5.4. Injector Holder
17.1.6. VAPORIZER MECHANISM AND OPERATION
17.1.6.1. Primary (Decompression) Room
17.1.6.2. Description
18. ENGINE LUBRICATION AND COOLING SYSTEM
18.1. ENGINE LUBRICATION COOLING SYSTEMS
18.1.1. LUBRICATION SYSTEM
18.1.1.1. Specifications
18.1.1.2. Adjustment Value
18.1.1.3. Oil Pressure
18.1.1.4. Tightening Torque
18.1.1.5. Trouble Diagnosis
18.1.1.6. Lubrication Schematic Diagram
18.1.1.7. Oil Pump
18.1.2. ENGINE COOLANT SYSTEM
18.1.2.1. Specifications
18.1.2.2. Adjustment Value
18.1.2.3. Tightening Torque
18.1.2.4. Trouble Diagnosis
18.1.2.5. Cooling System Configuration
18.1.2.6. Water Pump
18.1.2.7. Thermostat
19. ENGINE MECHANICAL
19.1. ENGINE MECHANICAL
19.1.1. PRECAUTIONS
19.1.1.1. Precautions for Draining Engine Coolant
19.1.1.2. Precautions for Disconnecting Fuel Piping
19.1.1.3. Precautions for Removing and Disassembling
19.1.1.4. Precautions for Inspection, Correction, and Replacement
19.1.1.5. Precautions for Assembly and Installation
19.1.1.6. Parts Requiring Angle Tightening
19.1.1.7. Caution for Use of Power Tools
19.1.1.8. Precautions for Liquid Gasket Application
19.1.2. ENGINE OUTSIDE DRAWINGS
19.1.3. MAIN SPECIFICATIONS
19.1.4. ADJUSTMENT VALUE
19.1.5. TIGHTENING TORQUE
19.1.5.1. Standard Bolt Tightening Torque
19.1.5.2. Engine Part Tightening Torque
19.1.6. TROUBLE DIAGNOSIS
19.1.7. SERVICE TOOLS
19.1.8. REMOVAL AND INSTALLATION OF ENGINE
19.1.8.1. Removal
19.1.8.2. Installation
19.1.8.3. Inspection
19.1.9. ENGINE SERVICE
19.1.9.1. Engine Disassembly
19.1.9.2. Inspection and Correction
19.1.9.3. Engine Assembly
20. ENGINE TUNE-UP
20.1. ENGINE TUNE-UP
20.1.1. SPECIFICATIONS
20.1.2. TIGHTENING TORQUE
20.1.3. TROUBLE DIAGNOSIS
20.1.4. ENGINE INSPECTION AND ADJUSTMENT
20.1.4.1. Engine Body Related
20.1.4.2. Ignition and Fuel Systems
21. FOREWORD
21.1. FOREWORD
21.2. GROUP INDEX
22. GENERAL INFORMATION
22.1. GENERAL INFORMATION
22.1.1. HOW TO USE THIS MANUAL
22.1.1.1. Description
22.1.1.2. Definition of Terms
22.1.1.3. Definition of Units
22.1.1.4. Description
22.1.2. PRECAUTIONS FOR SAFETY AND QUALITY
22.1.2.1. Reduction of Risk Operation
22.1.2.2. Correct Operation
22.1.2.3. Precautions for Radio Equipment Installation
22.1.3. PRECAUTIONS
22.1.3.1. Precautions in Draining Engine Coolant
22.1.3.2. Precautions for Disconnecting Fuel Piping
22.1.3.3. Precautions for Removing and Disassembling

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