Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1 - Image 2

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1 - Image 3

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1 - Image 4

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1 - Image 5

mitsubishi sbp10n3r sbp12n3ir sbp14n3ir sbp16n3isr service manual 659540 en a1 2

mitsubishi sbp10n3r sbp12n3ir sbp14n3ir sbp16n3isr service manual 659540 en a1 3

Mitsubishi SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R) Service Manual 659540 EN A.1

$50.00

Type Of Manual: Service Manual
Manual ID: 659540
Language: EN A.1
Number of Pages: 430
Size: 15.9MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- SBP10N3(R), SBP12N3(I)(R), SBP14N3(I)(R), SBP16N3(I)(S)(R)

1. Table of contents
2. Foreword
3. How to read this manual
3.1. Safety-related signs
3.2. Safety symbols
3.3. Units
3.4. Interactive links
4. Safety instructions
4.1. General safety instructions
4.2. Safety requirements for industrial trucks
4.3. Repairs and structural modifications
4.4. Instructions for site supervision
4.5. Service area safety
4.6. Occupational safety
4.7. Personal safety
4.8. Work safety
4.9. Operating temperature
5. General information
5.1. Truck models covered by this manual
5.2. Transportation
5.2.1. Lifting the truck
5.2.2. Towing the truck
5.2.3. Brake release
5.3. Operating position
5.4. Operating direction
5.5. Special tools
5.6. Assembly and commissioning
5.7. Order spare parts
6. Main components
6.1. Identification plates and stickers
6.2. Operating devices
6.3. Tiller arm
6.3.1. Tiller arm controls
6.3.2. Tiller arm positions
6.4. Truck covers
6.5. Battery compartment
6.6. Control panel
6.6.1. Emergency stop button
6.6.2. Key switch
6.6.3. Multi-functional display
6.7. Foldable operator platform
6.8. Load handling
6.8.1. Lifting carriage
6.8.2. Side stabilizers
6.9. Electric system
6.9.1. Electrical operation
6.9.2. Traction and pump controller
6.9.3. Horn
6.9.4. Sensors
6.9.5. Fuses
6.9.6. Relays and contactors
6.9.7. Display connector
6.10. Hydraulic operation
6.10.1. Hydraulic aggregate
6.10.2. Hydraulic symbols
6.10.3. Hydraulic operation overview
6.10.4. Hydraulic operation lifting/lowering
6.10.5. Emergency lowering valve
6.10.6. Hydraulic flow distribution with additional hydraulic functions
6.11. Drive unit
6.11.1. Traction motor
6.11.2. Magnetic brake
6.12. Mast
6.12.1. Simplex mast units
6.12.2. Duplex mast units
6.12.3. Triplex mast units
6.12.4. Mast chains
6.12.5. Mast rollers
6.12.6. Mast cylinders
6.13. Wheels
7. Maintenance
7.1. Safety instructions for maintenance
7.2. Maintenance intervals
7.3. Opening the covers
7.3.1. Remove the front cover
7.3.2. Remove the control panel
7.3.3. Open the battery cover
7.4. Drive unit
7.4.1. Transmission gear
7.4.2. Slewing bearing
7.4.3. Magnetic brake
7.5. Adjust the steering belt
7.6. Hydraulics
7.6.1. Hydraulic system maintenance
7.6.2. Hydraulic filters
7.6.3. Solenoid valve functionality check
7.6.4. Leakage check of the hydraulic system
7.6.5. Hoses and cylinders
7.6.6. Hydraulic oil tank
7.6.7. Replace the carbon brushes inside the pump motor
7.6.8. Lubricate the pump axle coupling
7.7. Mast
7.7.1. Mounting of the mast
7.7.2. Wear level of the mast rollers and contact surfaces
7.7.3. Mast chains
7.7.4. Chain yoke
7.7.5. Check the cylinders and piston rods
7.7.6. Lubrication of the mast channel surfaces
7.7.7. Lifting test
7.7.8. Examine the welding in the mast for cracks
7.7.9. Mounting of any attachments and load-carrying components
7.7.10. Examine the welding of the cylinders and masts for cracking
7.7.11. Examine the rollers, pins and welds for cracking and damage
7.7.12. Additional mast attachments
7.8. Lifting carriage
7.8.1. Examine the welding in lifting carriage for cracks
7.8.2. Examine the load backrest for cracks
7.8.3. Fork inspection
7.9. Side stabilizers
7.9.1. Adjust the side stabilizer pegs
7.9.2. Check the cylinders and piston rods
7.10. Wheels
7.10.1. Before you replace the wheels
7.10.2. Traction wheel
7.10.3. Castor wheel
7.10.4. Load wheels
7.11. Electrics
7.11.1. Electrical connections tightening torques
7.11.2. Discharge the controllers
7.11.3. Controller fan
7.11.4. Contactor functionality check
7.11.5. Test the functionality of sensors
7.11.6. Test the functionality of switches and buttons
7.11.7. Test the functionality of the horn
7.11.8. Wiring harnesses and cables
7.11.9. Examine and clear the alarm history
7.11.10. Insulation resistance test
7.12. General
7.12.1. How to clean the truck
7.12.2. Lubrication
7.12.3. Examine the welding in the truck frame for cracking
7.12.4. Examine the truck frame and the lifting carriage
7.12.5. Examine the gas springs
7.12.6. Examine the condition and position of the identification plates
7.12.7. Examine the covers
7.12.8. Safety functions
8. Battery maintenance
8.1. Lead-acid batteries
8.1.1. Safety with lead-acid batteries
8.1.2. General information
8.1.3. Requirements for battery charging areas
8.1.4. Charge the battery with the external charger
8.1.5. Charge the battery with the internal charger
8.1.6. Battery maintenance
8.1.7. Malfunctions
8.1.8. Acquire a new battery
8.1.9. Storage
8.2. Lithium-ion batteries
8.2.1. General information
8.2.2. Safety signs
8.2.3. Requirements for battery charging areas
8.2.4. Charge the battery
8.2.5. Battery maintenance
8.2.6. Acquire a new battery
8.2.7. Storage
8.3. Replace the battery
8.3.1. General safety instructions
8.3.2. Replace the battery with a lifting device
8.3.3. Replace the battery with a battery change device
9. Repair
9.1. Repair drive unit
9.1.1. Remove the drive unit
9.1.2. Disassemble the drive unit
9.1.3. Measuring the run-out of the connecting face of the motor
9.1.4. Assemble the drive unit
9.2. Repair foldable operator platform
9.2.1. Remove the foldable operator platform
9.2.2. Replace the rubber absorbers of the foldable operator platform
9.2.3. Replace the gas springs of the platform
9.2.4. Replace the slide bearing of the platform
9.3. Repair tiller arm
9.3.1. Remove the steering assembly
9.3.2. Remove the tiller arm
9.3.3. Replace the gas spring of the tiller arm
9.3.4. Replace the steering belt
9.3.5. Remove the tiller head
9.4. Repair hydraulic system
9.4.1. Disassemble the hydraulic aggregate
9.4.2. Remove the pump motor
9.4.3. Set the lifting pressure
9.5. Repair mast
9.5.1. Remove the mast
9.5.2. Disassemble the mast
9.5.3. Repair lifting carriage
9.5.4. Repair mast chains
9.5.5. Replace the slide bearing of the chain yoke
9.5.6. Repair free lift cylinder
9.5.7. Repair side cylinders
9.5.8. Repair initial lift cylinder
9.5.9. Replace the main rollers of the mast
9.6. Repair side stabilizers
9.6.1. Replace the slide bearings of the side stabilizers
9.6.2. Remove the side stabilizers
9.6.3. Replace the sealing housing of the side stabilizer cylinders
9.6.4. Adjust the angle of the side stabilizers
9.6.5. Bleed out air from the side stabilizer cylinder
9.7. Repair electric system
9.7.1. Replace the fuses
9.7.2. Remove the electric panel
9.7.3. Replace the contactor
9.7.4. Replace the traction and pump controller
9.7.5. Replace the truck connector
9.7.6. Install the traction motor cables
9.7.7. Replace the horn
9.8. Repair sensors and switches
9.8.1. Replace the rotation sensor
9.8.2. Replace the tiller arm sensor
9.8.3. Replace the operator platform sensors
9.8.4. Replace the battery cover sensor
9.8.5. Replace the initial lift upper limit sensor
9.8.6. Replace the side stabilizer limit switches
9.8.7. Replace the driving speed reduction sensor
10. TruckTool Diagnostics
10.1. Overview
10.2. Location of the service socket
10.3. Parameter descriptions
11. Service data
11.1. Special tightening torques
11.2. Tightening torques for standard bolts and nuts
11.3. Oils and lubricants
11.3.1. Mast chains
11.3.2. Mast channels
11.4. Troubleshooting
12. Options
12.1. Options overview
12.2. Load backrest
12.2.1. Install the load backrest
12.3. Accessory rack
12.3.1. Install the accessory rack
12.3.2. Install the list bracket
12.3.3. Install the computer holder
12.4. Battery connector and cable
12.4.1. Replace battery connector and cable
12.5. Battery change device
12.6. Charger connector
12.6.1. Replace the charger connector
12.7. Internal charger and internal charger connector
12.7.1. Install the internal charger and charger connector
12.8. Voltage converter
12.8.1. Install the voltage converter
12.9. PIN code unit keyboard
12.9.1. Install the PIN code unit
12.9.2. Activate the truck with a PIN code
12.10. Automated driving speed reduction based on lift height
12.10.1. Install the driving speed reduction sensor
13. Technical specifications
13.1. Dimensions
13.2. Technical data
13.3. Mast charts
14. Declaration of Conformity
15. Stickers
16. Maintenance check list
17. Notes

Rate this product