BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 2

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 3

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 4

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 5

bt ose120 ose120p ose250 ose250p service manual 235317 040 2

bt ose120 ose120p ose250 ose250p service manual 235317 040 3

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040

$30.00

Type Of Manual: Service Manual
Manual ID: 235317-040
: Service Manual PDF
Number of Pages: 240
Size: 10.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OSE120, OSE120P, OSE250, OSE250P

1. Return To HomePage
2. Table of contents
3. Technical data
3.1. Specific tightening torques
3.2. General tightening torques
3.2.1. Galvanised, non-oiled bolts
3.2.2. Untreated, oiled bolts
4. Maintenance
4.1. Safety rules during maintenance work
4.2. Cleaning and washing
4.2.1. External cleaning
4.2.2. Cleaning the motor compartment
4.2.3. Electric components
4.3. Safe lifting
4.4. Lifting the truck
4.5. Maintenance schedule
4.5.1. .OSE120, OSE120P
4.5.2. OSE250, OSE250P
4.6. Lubrication schedule
4.7. Oil and grease specification
5. Tools
5.1. Super Seal connectors
5.2. AMP connectors
5.2.1. AMP connectors, Multilock series 040
5.3. Molex connectors
5.4. Other tools
6. Fork carriage – 0380
6.1. OSE120, OSE120P
6.1.1. Component overview
6.1.2. Verifying lateral play
6.1.3. Disassembly of the fork carriage
6.1.4. Roller replacement
6.2. OSE250, OSE250P
6.2.1. Included components
6.2.2. Disassembly of the fork carriage
6.2.3. Roller replacement
7. Electric drive motor – 1760
7.1. General
7.2. Mechanical design
7.3. Disassembly of the motor from the truck
7.4. Assembly of the motor in the truck
7.5. Service and repairs
7.5.1. Disassembly of the motor
7.5.2. Disassembly, N side
7.5.3. Disassembly, D side
7.5.4. Wearing parts
7.5.5. Cleaning
8. Drive unit/gear – 2550
8.1. General
8.2. Included components
8.3. Disassembly of the drive unit from the truck
8.4. Assembly of the drive unit in the truck
8.5. Oil inspection or changing oil
8.5.1. Oil inspection/replenishment
8.5.2. Changing oil
8.6. Replacing the gasket ring
8.6.1. Disassembly
8.6.2. Assembly
8.7. Leakage from top cover
8.8. Pin bolt replacement
9. Electromagnetic brake – 3370
9.1. Component overview
9.2. Disassembly
9.2.1. Inspection
9.3. Assembly
9.4. Manual release of the brake
9.5. Adjustment
9.5.1. Adjusting the play
10. Swivel wheel – 3540
10.1. General
10.2. Component overview
10.3. Maintenance
10.3.1. Swivel wheel height inspection
10.3.2. Swivel wheel height adjustment
10.3.3. Replacing the swivel wheel
10.3.4. Replacing the wheel
10.3.5. Replacing the wheel bearing
11. Electrical steering system – 4300
11.1. General
11.1.1. Electrical steering servo
11.2. Component overview
11.3. Adjustment
11.3.1. Reference sensor
11.3.2. Calibration
11.4. Disassembly/assembly of pushbuttons
11.4.1. Replacing the hornbutton/switch
11.4.2. Replacing the lifting/lowering pushbutton
11.4.3. Replacing the pushbutton
11.5. Replacing the potentiometer
11.6. Inspection and replacement of the lateral movement line (Ergo version)
11.7. Replacing the inductive brake sensor
11.8. Replacing the viscous damper
12. Electrical systems – 5000
12.1. General
12.1.1. Firmware/hardware order numbers
12.1.2. Nomenclature
12.2. Electrical equipment overview
12.2.1. Electric component overview
12.3. Electrical wiring diagram
12.3.1. Symbol list
12.3.2. Overview
12.3.3. Detailed wiring diagram OSE120
12.3.4. Detailed wiring diagram OSE120P
12.3.5. Detailed wiring diagram OSE250
12.3.6. Detailed wiring diagram OSE250P
12.4. Functional description
12.4.1. Description of the steering servo system
12.4.2. Spider expansion unit (SEU)
12.4.3. Speed limitation
12.4.4. Hour meter and battery condition
12.4.5. TLS – Truck log system (optional)
12.4.6. ID unit (optional)
12.5. Parameters adjustments
12.5.1. General
12.5.2. Displaying parameters – without the CAN service key
12.5.3. Adjusting operator parameters – without the CAN service key
12.5.4. Displaying changing parameters – CAN service key connected
12.5.5. List of Operator parameters
12.5.6. Description of operator parameters
12.5.7. List of Service parameters
12.5.8. Description of Service parameter
12.5.9. Configurable Option Parameters
12.6. Diagnostic and troubleshooting
12.6.1. General
12.6.2. Fault code history
12.6.3. List of error codes
12.6.4. Transistor regulator troubleshooting and error codes
12.6.5. Built-in Test Function
12.6.6. Display test mode
12.7. Technical specifications – Curtis 1243
13. Hydraulic system – 6000
13.1. Hydraulic component overview
13.1.1. Hydraulic diagrams
13.1.2. Component overview
13.2. Functional description
13.2.1. Fork lifting
13.2.2. Fork lowering
13.2.3. Platform lifting
13.2.4. Platform lowering
13.2.5. Operating pressure
13.2.6. Relief valve
13.2.7. Platform cylinder check valve
13.2.8. Pressure sensor
13.3. Adjustments
13.3.1. Adjusting the pressure limiting valve
13.4. Tools
14. Main lift chain system – 7120
14.1. General
14.2. Checking the chain setting
14.3. Chain inspection
14.3.1. Noise
14.3.2. Surface rust
14.3.3. Rusty links
14.3.4. Stiff links
14.3.5. Bolt rotation
14.3.6. Loose bolts
14.3.7. Outline wear
14.3.8. Stretching
14.3.9. Damage
14.3.10. Damaged discs
14.3.11. Damaged bolts
14.3.12. Dirty chain
14.4. Cleaning
14.5. Lubrication
15. Platform – 9130
15.1. General
15.2. Component overview
15.3. Adjustment
15.3.1. Outer side guide
16. Destruction instructions
16.1. General
16.2. Procedure
16.3. Abbreviations
16.4. Sorting
16.5. Hoods, hatches (0340)
16.5.1. Disassembly
16.5.2. Material handling
16.6. Battery cover (0340)
16.6.1. Disassembly
16.6.2. Material handling
16.7. Frame/chassis (0300) and fork frame (0380/7000)
16.7.1. Disassembly
16.7.2. Material handling
16.8. Seat, cushions (0620)
16.8.1. Disassembly
16.8.2. Material handling
16.9. Wall/floor covering (0670)
16.9.1. Disassembly
16.9.2. Material handling
16.10. Internal fittings (0680)
16.10.1. Disassembly
16.10.2. Material handling
16.11. Operator protection (0840)
16.11.1. Disassembly
16.11.2. Material handling
16.12. Electric motors (1700)
16.12.1. Disassembly
16.12.2. Material handling
16.13. Drive assembly/gear (2550)
16.13.1. Disassembly
16.13.2. Material handling
16.14. Wheels (3500)
16.14.1. Disassembly
16.14.2. Material handling
16.15. Steering unit (4110)
16.15.1. Disassembly
16.15.2. Material handling
16.16. General electronic equipment (5100)
16.16.1. Disassembly
16.16.2. Material handling
16.17. Battery cut out connector/ contactor (5190)
16.17.1. Disassembly
16.17.2. Material handling
16.18. Extra I/O module (5730)
16.18.1. Disassembly
16.18.2. Material handling
16.19. Hydraulic unit (6100)
16.19.1. Disassembly
16.19.2. Material handling
16.20. Hydraulic lines chassis (6230) and main lift cylinders (6610)
16.20.1. Disassembly
16.20.2. Material handling
16.21. Charger adaptor (9380)
16.21.1. Disassembly
16.21.2. Material handling
16.22. Terminal on board (9410)
16.22.1. Disassembly
16.22.2. Material handling
16.23. Other extra equipment, tuck log device (9420)
16.23.1. Disassembly
16.23.2. Material handling
16.24. Other extra equipment, load support (9500)
16.24.1. Disassembly
16.24.2. Material handling
16.25. Other extra equipment, writing table (9500)
16.25.1. Disassembly
16.25.2. Material handling
16.26. Other extra equipment, writing table (9500)
16.26.1. Disassembly
16.26.2. Material handling
16.27. Other extra equipment, support (9500)
16.27.1. Disassembly
16.27.2. Material handling
16.28. Other extra equipment, collision protection (9500)
16.28.1. Disassembly
16.28.2. Material handling
16.29. Other extra equipment, working cage (9130)
16.29.1. Disassembly
16.29.2. Material handling

Rate this product