Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00

Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00 - Image 2

Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00 - Image 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00 - Image 4

Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00 - Image 5

caterpillar bsl pf 6 1542 operating manual 0010 476 600 ba 00 2

caterpillar bsl pf 6 1542 operating manual 0010 476 600 ba 00 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 476 600 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 476 600 BA 00
Number of Pages: 149
Size: 3.6MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- BSL PF 6-1542

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended 1.3 . . . .
4. Purpose of this operating manual 1.4 . . . . . . . . . . . . . . . . . . . .
5. Characters and symbols used 1.4 . . . . . . . . . . . . . . . . . . . . . . .
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storage of used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transport of the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. Points to observe prior to installation . . . . . . . . . . 4.3
26. Who is allowed to carry out installation? . . . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . 4.3
28. Instructions concerning installation . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – BSL PF 6/1542 . . . . . . . . . . . . . . . . . . . . . 4.4
30. How to assemble the tensionable drive frame
31. and drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Tensionable drive frame SPR 5 . . . . . . . . . . . . . . . . . . . . . . 4.7
33. Hydraulic control on the tensionable drive
34. frame SPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9
35. Flange plate between the tensionable
36. drive frame – gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10
37. Installing the gearbox and the curved tooth coupling 4.12 . . . .
38. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
39. Electric motor (E-motors) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17
40. Cover on the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18
41. Discharge box and chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.19
42. How to connect the SPR 5 to the bootend . . . . . . . . . . . . . 4.20
43. How to install the conveyor pans . . . . . . . . . . . . . . 4.22
44. Pan line – return head/crusher . . . . . . . . . . . . . . . . . . . . . . . 4.23
45. Pan line – crusher/tensionable drive frame SPR 5 . . . . . . . 4.30
46. Conveyor pans in the slope area . . . . . . . . . . . . . . . . . . . . . 4.32
47. Adaptor pan for the SPR 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
48. Pan connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
49. Anchor dogbone connection to the return head . . . . . . . . . 4.36
50. Dogbone retainer set PF 6 . . . . . . . . . . . . . . . . . . . . . . . . . . 4.37
51. Clamp pin connection in the re-routing area . . . . . . . . . . . . 4.39
52. Screw bolt connection on the SPR 5 . . . . . . . . . . . . . . . . . . 4.41
53. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.42
54. Cable brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.42
55. BSL water spraying system . . . . . . . . . . . . . . . . . . . . . . . . . 4.46
56. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.47
57. Crusher inlet securing device . . . . . . . . . . . . . . . . . . . . . . . . 4.49
58. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.50
59. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.50
60. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.50
61. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.51
62. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.52
63. Auxiliary devices for holding and pulling the chain . . . . . . 4.53
64. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.54
65. Sequencing control of the conveyors . . . . . . . . . . 4.57
66. Switching conditions between BSL and face conveyors 4.57 . .
67. Switching conditions between head gate and tail gate 4.57 . . .
68. How to start up the conveyor system . . . . . . . . . . . 4.58
69. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.58
70. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59
71. Test operation of the conveyor . . . . . . . . . . . . . . . . . . . . . . . 4.60
72. Tightening the bolted connections . . . . . . . . . . . . . . . . . . . . 4.61
73. Dismantling and withdrawing the
74. conveyor system 4.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75. Who is authorized to dismantle and withdraw the
76. conveyor system? 4.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77. 5. Operation
78. How to operate the conveyor system . . . . . . . . . . . 5.3
79. Who is allowed to operate the conveyor? . . . . . . . . . . . . . . 5.3
80. When may conveying be started? . . . . . . . . . . . . . . . . . . . . 5.3
81. How to operate the tensionable drive frame SPR 5 . . . . . 5.4
82. Technical description of the FACTS system . . . . . . . . . . . . 5.6
83. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.13
84. Temperature and acoustic emission monitoring . . . . . . . . 5.13
85. Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13
86. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.14
87. Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.14
88. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.15
89. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.18
90. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.18
91. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
92. Chain stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28
93. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
94. Trough pan guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.34
95. Saddle pan guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.35
96. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.37
97. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.37
98. 6. Technical data
99. Main components of the conveyor system . . . . . . 6.3
100. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
101. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
102. Identification marking of the conveyor . . . . . . . . . . . . . . . . . 6.5
103. Identification marking of the tensionable drive frame 6.6 . . . .
104. Identification marking of the return head 1500 . . . . . . . . . . 6.7
105. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
106. Screws with ISO metric thread . . . . . . . . . . . . . . . . . . . . . . . 6.8
107. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
108. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
109. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.13
110. 7. For your information
111. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
112. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

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