Caterpillar EP14-20A(C)NT, EP16-20A(C)N Service Manual 655383 EN-A

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Caterpillar EP14-20A(C)NT, EP16-20A(C)N Service Manual 655383 EN-A

$50.00

Type Of Manual: Service Manual
Manual ID: 655383
Language: EN-A
Number of Pages: 466
Size: 85.7MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- EP14-20A(C)NT, EP16-20A(C)N

1. _00
2. _01
3. _02
4. _03a
5. _03b
6. _03c
7. _04
8. _05
9. _06
10. _07
11. _08
12. _09
13. _10
14. _11
15. _12
15.1. Foreword
15.2. How to read this manual
15.2.1. Safety-related signs
15.2.2. Symbols and abbreviations
15.2.3. Interactive links
15.3. Safety instructions
15.3.1. General safety instructions
15.3.2. Safety requirements for industrial trucks
15.3.3. Repairs and structural modifications
15.3.4. Service area safety
15.3.5. Personal safety
15.3.6. Work safety
15.3.7. Operating temperature
15.3.8. LOCKOUT and TAGOUT
15.4. General information
15.4.1. Truck model covered by this manual
15.4.2. Identification plates of the truck
15.4.3. Overview of the truck
15.5. Mechanical Maintenance
15.5.1. Lifting points
15.5.2. Transportation
15.5.3. Assembly and commissioning
15.5.4. Order spare parts
15.5.5. How to clean the truck
15.5.6. Truck covers overview
15.5.7. Steering wheel
15.5.8. Pedals
15.5.9. Drive axle
15.5.10. Rear axle
15.5.11. Axle maintenance
15.5.12. Wheels
15.5.13. Front wheels
15.5.14. Rear wheels
15.5.15. Mast
15.5.16. Hook-on sideshift
15.5.17. Integrated sideshift carriage
15.5.18. Integrated fork positioner with sideshift
15.5.19. Operators seat
15.5.20. Manual holder
15.5.21. Arm rest
15.5.22. Cabin
15.6. Electrical operation
15.6.1. Overview
15.6.2. How to use the schematic diagram
15.6.3. Power source
15.6.4. Safety circuit (emergency stop button)
15.6.5. Key switch
15.6.6. Traction
15.7. Battery maintenance
15.7.1. General information
15.7.2. Safety with lead-acid batteries
15.7.3. Battery maintenance
15.7.4. Requirements for battery charging areas
15.7.5. Charge the battery
15.7.6. Measure the specific gravity of the battery
15.7.7. Acquire a new battery
15.7.8. Replace the battery
15.8. Electric system maintenance
15.8.1. Display panel
15.8.2. Electric system
15.8.3. Motor compartment
15.8.4. Pump motor
15.8.5. Rear compartment
15.8.6. Sensors
15.8.7. Actuators
15.9. Electric system adjustments and measurements
15.9.1. Calibrate the arm rest levers
15.9.2. Insulation resistance test
15.10. Hydraulic operation
15.10.1. Hydraulic operation overview
15.10.2. Hydraulic operation lifting/lowering
15.10.3. Hydraulic symbols
15.10.4. Hydraulic oil recommendations
15.10.5. Hydraulic valve unit with fingertip controls
15.10.6. Hydraulic valve unit with manual levers
15.10.7. Hydraulic supply system
15.10.8. Hydraulic flow distribution with additional hydraulic functions
15.10.9. Hydraulic system maintenance
15.11. TruckTool Diagnostics
15.11.1. Overview
15.11.2. Location of the service socket
15.12. Parameter descriptions
15.13. Service data
15.13.1. Special tightening torques
15.13.2. Tightening torques for standard bolts and nuts
15.13.3. Maintenance check list
15.13.4. Oils and lubricants
15.13.5. Special tools
15.13.6. Troubleshooting
15.14. Options
15.14.1. Options
15.14.2. Accessory rack
15.14.3. A4 paper holder
15.14.4. Smart backup alarm
15.14.5. Rear Combination Light with Turn Signals
15.14.6. Amber strobe
15.14.7. Blue point front light
15.14.8. Blue point rear light
15.14.9. DC-DC converter
15.14.10. USB connector
15.14.11. Automated performance reduction based on lift height
15.14.12. Tilt angle sensor / display status indication with FC
15.14.13. Load weight indicator
15.14.14. Operators seat options and accessories
15.14.15. Fire extinguisher
15.14.16. Battery sideway exchange tools
15.14.17. Wide view mirror
15.14.18. Rear view mirror
15.14.19. External rear view mirrors
15.14.20. Hydraulic accumulator
15.15. Technical specifications
15.15.1. Dimensions
15.16. A Labels
15.17. B Truck display languages
15.18. C Maintenance check list
15.19. D Brake release
15.20. Foreword
15.21. How to read this manual
15.21.1. Safety-related signs
15.21.2. Symbols and abbreviations
15.22. Safety instructions
15.22.1. General safety instructions
15.22.2. Safety requirements
15.22.3. Electromagnetic compatibility
15.22.4. Non-ionizing radiation
15.22.5. Noise
15.22.6. Laser safety
15.22.7. Instructions for site supervision
15.22.8. Occupational safety
15.22.9. Requirements for the AGV operator
15.22.10. Emergency procedures
15.22.11. Work at dangerous premises
15.22.12. Repairs and structural modifications
15.23. Operating environment
15.23.1. Operating environment
15.23.2. Prohibited use
15.23.3. Free space
15.23.4. Lighting
15.23.5. Operating temperature
15.23.6. Bearing capacity of the floor
15.23.7. Elevators
15.23.8. Driveways
15.23.9. Ramps
15.23.10. Loading bridges
15.24. General information
15.24.1. Intended use
15.24.2. Delivery
15.24.3. Identification plates and warning stickers
15.24.4. Driving direction
15.24.5. Navigation methods
15.24.6. Operating devices
15.24.7. Safety devices
15.24.8. Mast
15.24.9. Display
15.25. Before operation
15.25.1. Lamp test
15.25.2. Sticker examination
15.25.3. Safety checks
15.26. Operating instructions
15.26.1. Set the power of the AGV to ON
15.26.2. Set the operation mode
15.26.3. Maintenance operation mode
15.26.4. Automatic operation mode
15.26.5. Local mode
15.26.6. Emergency stop
15.27. Batteries
15.27.1. General information
15.27.2. Safety signs for lead-acid batteries
15.27.3. Battery maintenance
15.27.4. Requirements for the battery charging areas
15.27.5. Battery lock
15.27.6. Measure the specific gravity of the battery
15.27.7. Acquire a new battery
15.27.8. Replace the battery
15.27.9. Manual battery charging
15.28. Maintenance
15.28.1. Safety instructions for maintenance
15.28.2. Safety checks
15.28.3. How to clean the AGV
15.28.4. Daily maintenance
15.28.5. Weekly maintenance
15.28.6. Annual maintenance
15.28.7. Order spare parts
15.28.8. Removable covers
15.28.9. Location of the fuses
15.28.10. Maintenance check list
15.28.11. Lubricant recommendations
15.28.12. Troubleshooting
15.28.13. Maintenance of the mast
15.29. Transportation and storage
15.29.1. Lifting points
15.29.2. How to tow the AGV
15.29.3. Transportation
15.29.4. Storage
15.30. Options
15.30.1. Warning light
15.30.2. S100 auxiliary scanner
15.30.3. Floor point light
15.30.4. Battery charging contacts
15.30.5. Battery charging pole
15.30.6. Battery charging contacts on the ground
15.30.7. Battery charging contacts on the underside of the AGV
15.30.8. Photocell safety beam
15.31. Technical specifications
15.32. A Stickers
15.33. B Requirements for environmental conditions and utility supply
15.34. C Battery maintenance table
15.35. Foreword
15.36. How to read this manual
15.36.1. Safety-related signs
15.36.2. Symbols and abbreviations
15.37. Safety instructions
15.37.1. General safety instructions
15.37.2. Safety requirements
15.37.3. Electromagnetic compatibility
15.37.4. Non-ionizing radiation
15.37.5. Noise
15.37.6. Laser safety
15.37.7. Instructions for site supervision
15.37.8. Occupational safety
15.37.9. Requirements for the AGV operator
15.37.10. Emergency procedures
15.37.11. Work at dangerous premises
15.37.12. Repairs and structural modifications
15.38. Operating environment
15.38.1. Operating environment
15.38.2. Prohibited use
15.38.3. Free space
15.38.4. Lighting
15.38.5. Operating temperature
15.38.6. Bearing capacity of the floor
15.38.7. Elevators
15.38.8. Driveways
15.38.9. Ramps
15.38.10. Loading bridges
15.39. General information
15.39.1. Intended use
15.39.2. Delivery
15.39.3. Identification plates and warning stickers
15.39.4. Driving direction
15.39.5. Navigation methods
15.39.6. Operating devices
15.39.7. Safety devices
15.39.8. Mast
15.39.9. Display
15.40. Before operation
15.40.1. Lamp test
15.40.2. Sticker examination
15.40.3. Safety checks
15.41. Operating instructions
15.41.1. Set the power of the AGV to ON
15.41.2. Set the operation mode
15.41.3. Maintenance operation mode
15.41.4. Automatic operation mode
15.41.5. Local mode
15.41.6. Emergency stop
15.42. Batteries
15.42.1. General information
15.42.2. Safety signs for lead-acid batteries
15.42.3. Battery maintenance
15.42.4. Requirements for the battery charging areas
15.42.5. Battery lock
15.42.6. Measure the specific gravity of the battery
15.42.7. Acquire a new battery
15.42.8. Replace the battery
15.42.9. Manual battery charging
15.43. Maintenance
15.43.1. Safety instructions for maintenance
15.43.2. Safety checks
15.43.3. How to clean the AGV
15.43.4. Daily maintenance
15.43.5. Weekly maintenance
15.43.6. Annual maintenance
15.43.7. Order spare parts
15.43.8. Removable covers
15.43.9. Location of the fuses
15.43.10. Maintenance check list
15.43.11. Lubricant recommendations
15.43.12. Troubleshooting
15.43.13. Maintenance of the mast
15.44. Transportation and storage
15.44.1. Lifting points
15.44.2. How to tow the AGV
15.44.3. Transportation
15.44.4. Storage
15.45. Options
15.45.1. Warning light
15.45.2. S100 auxiliary scanner
15.45.3. Floor point light
15.45.4. Battery charging contacts
15.45.5. Battery charging pole
15.45.6. Battery charging contacts on the ground
15.45.7. Battery charging contacts on the underside of the AGV
15.45.8. Photocell safety beam
15.46. Technical specifications
15.47. A Stickers
15.48. B Requirements for environmental conditions and utility supply
15.49. C Battery maintenance table
15.50. Foreword
15.51. How to read this manual
15.51.1. Safety-related signs
15.51.2. Symbols and abbreviations
15.52. Safety instructions
15.52.1. General safety instructions
15.52.2. Safety requirements
15.52.3. Electromagnetic compatibility
15.52.4. Non-ionizing radiation
15.52.5. Noise
15.52.6. Laser safety
15.52.7. Instructions for site supervision
15.52.8. Occupational safety
15.52.9. Requirements for the AGV operator
15.52.10. Emergency procedures
15.52.11. Work at dangerous premises
15.52.12. Repairs and structural modifications
15.53. Operating environment
15.53.1. Operating environment
15.53.2. Prohibited use
15.53.3. Free space
15.53.4. Lighting
15.53.5. Operating temperature
15.53.6. Bearing capacity of the floor
15.53.7. Elevators
15.53.8. Driveways
15.53.9. Ramps
15.53.10. Loading bridges
15.54. General information
15.54.1. Intended use
15.54.2. Delivery
15.54.3. Identification plates and warning stickers
15.54.4. Driving direction
15.54.5. Navigation methods
15.54.6. Operating devices
15.54.7. Safety devices
15.54.8. Mast
15.54.9. Display
15.55. Before operation
15.55.1. Lamp test
15.55.2. Sticker examination
15.55.3. Safety checks
15.56. Operating instructions
15.56.1. Set the power of the AGV to ON
15.56.2. Set the operation mode
15.56.3. Maintenance operation mode
15.56.4. Automatic operation mode
15.56.5. Local mode
15.56.6. Emergency stop
15.57. Batteries
15.57.1. General information
15.57.2. Safety signs for lead-acid batteries
15.57.3. Battery maintenance
15.57.4. Requirements for the battery charging areas
15.57.5. Battery lock
15.57.6. Measure the specific gravity of the battery
15.57.7. Acquire a new battery
15.57.8. Replace the battery
15.57.9. Manual battery charging
15.58. Maintenance
15.58.1. Safety instructions for maintenance
15.58.2. Safety checks
15.58.3. How to clean the AGV
15.58.4. Daily maintenance
15.58.5. Weekly maintenance
15.58.6. Annual maintenance
15.58.7. Order spare parts
15.58.8. Removable covers
15.58.9. Location of the fuses
15.58.10. Maintenance check list
15.58.11. Lubricant recommendations
15.58.12. Troubleshooting
15.58.13. Maintenance of the mast
15.59. Transportation and storage
15.59.1. Lifting points
15.59.2. How to tow the AGV
15.59.3. Transportation
15.59.4. Storage
15.60. Options
15.60.1. Warning light
15.60.2. S100 auxiliary scanner
15.60.3. Floor point light

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