Caterpillar NR14N2L to NR25N2X Operation and Maintenance Manual 621185 EN-E

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Caterpillar NR14N2L to NR25N2X Operation and Maintenance Manual 621185 EN-E

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 621185
Language: EN-E
Number of Pages: 183
Size: 21.4MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- NR14N2L, NR16N2L, NR14N2S, NR14N2HS, NR16N2S, NR16N2HS, NR16N2, NR16N2H, NR16N2C, NR16NHC, NR20N2H, NR20N2X, NR25N2X

1. Contents
2. Foreword
3. How to read this manual
3.1. Safety-related signs
3.2. Symbols and abbreviations
3.2.1. Safety symbols
4. Safety instructions
4.1. Safety requirements for industrial trucks
4.2. Electromagnetic compatibility
4.3. Non-ionizing radiation
4.4. Noise
4.5. Vibration
4.6. Instructions for site supervision
4.7. Occupational safety
4.8. Requirements for the truck operator
4.9. Emergency procedures
4.10. Stability
4.10.1. Center of gravity
4.10.2. Capacity of the lift truck
4.11. Work at dangerous premises
4.12. Repairs and structural modifications
5. Operating environment
5.1. Surface requirements
5.2. Bearing capacity of the floor
5.3. Operating temperature
5.4. Wind forces
5.5. Lighting
5.6. Driveways
5.7. Free space
5.8. Ramps
5.9. Loading bridges
5.10. Elevators
6. General information
6.1. Truck
6.1.1. Intended use
6.1.2. Prohibited use
6.2. Identification plates on the truck
6.3. Overview of the truck
6.3.1. Overhead guard
6.3.2. Load backrest
6.3.3. Cabin (option)
6.3.4. Emergency exits (cabin truck only)
6.3.5. Operating devices
6.3.6. Control panel
6.3.7. Steering wheel
6.3.8. Armrest
6.3.9. Dual joystick armrest
6.3.10. Display panel
6.3.11. Truck operation modes
6.3.12. Truck display
6.3.12.1. Display control buttons
6.3.12.2. Main view of the truck display
6.3.12.3. Hierarchy of the truck display menus
6.3.13. Pedals
6.3.13.1. Accelerator pedal, operator pedal and brake pedal
6.3.13.2. Dual pedal and brake pedal
6.3.13.3. Pedal functionalities
6.3.14. Operators seat
6.3.15. Drive unit, hydraulic system and instrument panel
6.3.15.1. Instrument panel
6.3.15.2. Hydraulic system
6.3.15.3. Drive unit
6.3.16. Mast
7. Assembly and commissioning
8. Batteries
8.1. Lead-acid batteries
8.1.1. General information
8.1.2. Safety signs for lead-acid batteries
8.1.3. Requirements for the battery charging areas
8.1.4. Charge the battery
8.1.5. Measure the specific gravity of the battery water
8.1.6. Battery maintenance
8.1.6.1. How to clean batteries with a damp cleaning cloth
8.1.6.2. How to clean batteries with high-pressure cleaning equipment
8.1.6.3. Daily maintenance
8.1.6.4. Weekly maintenance
8.1.6.5. Monthly maintenance
8.1.6.6. Annual maintenance
8.1.7. Malfunctions
8.1.8. Acquire a new battery
8.1.9. Replace the battery
8.1.9.1. Quick battery replacement
8.1.10. Guide the battery connector cables
8.1.11. Storage
8.2. Lithium-ion batteries
8.2.1. General information
8.2.2. Safety signs
8.2.3. Requirements for the battery charging areas
8.2.4. Charge the battery
8.2.4.1. Recharging a lithium-ion battery
8.2.4.2. Before charging
8.2.4.3. After charging
8.2.4.4. Opportunity charging
8.2.4.5. Battery balancing
8.2.4.6. Malfunctions
8.2.5. Battery maintenance
8.2.5.1. Check the battery
8.2.5.2. How to clean the battery
8.2.6. Service and repair
8.2.7. Replace the battery
8.2.8. Acquire a new battery
8.2.9. Storage
9. Before operation
9.1. Daily maintenance before operation
9.2. Operator compartment adjustments
9.2.1. Adjust the armrest
9.2.2. Adjust the operators seat (MSG20)
9.2.2.1. Adjust the operators seat suspension according to the weight of the operator (MSG20)
9.2.2.2. Adjust the backrest (MSG20)
9.2.2.3. Adjust the seat distance (MSG20)
9.2.2.4. Clean the operators seat
9.2.3. Adjust the operators seat (MSG65/MSG75)
9.2.3.1. Adjust the operators seat suspension according to the weight of the operator (MSG65/MSG75)
9.2.3.2. Adjust the backrest (MSG65/MSG75)
9.2.3.3. Adjust the seat distance (MSG65/MSG75)
9.2.3.4. Adjust the lumbar support (MSG65/MSG75)
9.2.3.5. Clean the operators seat
9.2.4. Seat belt
9.2.5. Adjust the steering wheel
9.2.6. Adjust the heater (cabin truck only)
9.2.7. Open the roof window (cabin truck only)
10. Operating instructions
10.1. How to operate the truck
10.1.1. How to enter and exit the operators compartment
10.1.2. Operating position
10.1.3. Operating direction
10.2. How to activate the truck
10.2.1. Activate the truck with a PIN code
10.2.2. Deactivate the truck
10.2.3. Program a new PIN code
10.3. Brakes
10.3.1. Service brake
10.3.2. Parking brake
10.4. Driving
10.4.1. General driving instructions
10.4.2. How to drive the truck
10.4.3. Speed
10.4.4. How to stop the truck
10.4.5. How to park the truck
10.5. General operating instructions
10.5.1. Traffic rules
10.5.2. How to avoid accidents
10.5.3. In case the truck turns over
10.6. How to handle loads
10.6.1. Lifting capacity
10.6.2. How to stack
10.6.3. How to unstack
10.6.4. Broken pallets
11. Maintenance
11.1. Safety instructions for maintenance
11.2. Scheduled maintenance
11.2.1. Daily maintenance
11.2.2. Weekly checks
11.2.3. Monthly maintenance
11.2.4. Annual (or 1,000 h) maintenance
11.2.5. Every second year (or 2,000 h) maintenance
11.3. Lubricant recommendation
11.3.1. Hydraulic oil
11.3.2. Transmission oil
11.3.3. Heavy duty grease for slewing bearing
11.3.4. Pump axle splines
11.3.5. Traction motor axle splines
11.3.6. Mast chains
11.3.7. Mast channels
11.4. Order spare parts
11.5. Maintenance operations
11.5.1. Truck covers
11.5.1.1. Remove the machinery cover
11.5.1.2. Remove the front bumper
11.5.1.3. Remove the floor plate
11.5.1.4. Open the machinery top cover
11.5.1.5. Open the instrument panel
11.5.1.6. Remove the instrument panel cover
11.5.1.7. Remove the control panel
11.5.1.8. Remove the cup holder
11.5.1.9. Remove the reach carriage cover
11.5.2. Cabin covers (cabin truck only)
11.5.2.1. Remove the instrument panel cover
11.5.2.2. Remove the ceiling cover
11.5.3. Location of the fuses in the instrument panel
11.6. Hazardous waste and disposal
11.7. Maintenance check list
11.8. Troubleshooting
12. Transportation and storage
12.1. Lifting points
12.1.1. Jack points
12.1.2. Hoist points
12.2. How to tow the truck
12.2.1. Release the magnetic brake manually
12.3. Transportation
12.4. Storage
12.4.1. Return the truck to operation
12.5. Decommissioning
13. Options
13.1. Lifting height pre-selection
13.1.1. Define the lifting height target levels
13.1.2. How to unstack with the lifting height pre-selection
13.1.3. How to stack with the lifting height pre-selection
13.2. Sideshift and tilt centering
13.2.1. Center the forks with the sideshift and tilt centering
13.3. Load weight indicator
13.4. Battery changing device for 2 batteries
13.4.1. Remove an empty battery with the battery changing device for two batteries
13.4.2. Install a charged battery with the battery changing device for two batteries
14. Technical specifications
14.1. Dimensions
14.2. Technical data
14.3. Mast heights
15. Declaration of Conformity
16. Index
17. APPENDIX A Stickers

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