Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00 - Image 2

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00 - Image 3

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00 - Image 4

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00 - Image 5

caterpillar rc conveyor pf 6 1342 operating manual 0012 001 000 ba 00 2

caterpillar rc conveyor pf 6 1342 operating manual 0012 001 000 ba 00 3

Caterpillar RC Conveyor PF 6-1342 Operating Manual 0012 001 000 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0012 001 000 BA 00
Number of Pages: 147
Size: 3.7MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- RC Conveyor PF 6-1342

1. 1. About this manual
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Characters and symbols used . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation
25. What you need to observe prior to installation 4.3 . . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – RC-AFC PF 6/1342 . . . . . . . . . . . . . . . . . . 4.5
30. Right-hand operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
31. Left-hand operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
32. How to install the drive frames and drive units 4.10 . . .
33. Drive frame on the head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.10
34. Drive substructure, head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.11
35. Tensionable drive frame on the tail gate . . . . . . . . . . . . . . . 4.17
36. Drive substructure, tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18
37. Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22
38. Flange plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.23
39. Instructions for the installation of gearboxes . . . . . . . . . . . . 4.24
40. Baffle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.27
41. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.32
42. E-motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
43. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
44. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
45. How to install the pan line . . . . . . . . . . . . . . . . . . . . . 4.36
46. Adaptor pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
47. RC pans PF 6/1342 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.38
48. How to install the pan connections . . . . . . . . . . . . . . . . . . . . 4.41
49. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.44
50. Flights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.44
51. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.44
52. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.45
53. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.47
54. Auxiliary devices for holding the chain . . . . . . . . . . . . . . . . . 4.47
55. How to set the chain pretension . . . . . . . . . . . . . . . . . . . . . . 4.51
56. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.52
57. Sequencing control of the conveyors . . . . . . . . . . . 4.56
58. Switching conditions between face & beam stage loaders 4.56
59. Switching conditions between head gate and tail gate 4.56 . . . .
60. How to commission the conveyor system . . . . . . . 4.57
61. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.57
62. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.58
63. Test operation of the conveyor . . . . . . . . . . . . . . . . . . . . . . . 4.59
64. Tightening bolted connections . . . . . . . . . . . . . . . . . . . . . . . 4.60
65. Dismantling and withdrawing the conveyor . . . . . 4.61
66. Who is authorized to remove and withdraw the conveyor
67. system? 4.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68. 5. Operation
69. How to operate drive frames . . . . . . . . . . . . . . . . . . . 5.3
70. Who is allowed to operate the drive frame? . . . . . . . . . . . . . 5.3
71. When is the conveying procedure allowed to be started? 5.3 .
72. How to operate the tensionable drive frame . . . . . . . . . . . . 5.4
73. Technical description of the FACTS . . . . . . . . . . . . . . . . . . . 5.5
74. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.12
75. Temperature and acoustic emission monitoring . . . . . . . . . 5.12
76. Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
77. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.13
78. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.18
79. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.19
80. Chain stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
81. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20
82. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.24
83. Adaptor pan wear part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.29
84. Inlet guide – tensionable drive frame . . . . . . . . . . . . . . . . . . 5.30
85. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.31
86. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.31
87. 6. Technical data
88. Main components of the conveyor system . . . . . . 6.3
89. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
90. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
91. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
92. Identification of the drive frame . . . . . . . . . . . . . . . . . . . . . . . 6.6
93. Identification of the tensionable drive frame . . . . . . . . . . . . 6.7
94. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8
95. Screws with ISO metric thread . . . . . . . . . . . . . . . . . . . . . . . 6.8
96. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
97. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
98. Quality of the process water . . . . . . . . . . . . . . . . . . . . . . . . . 6.11
99. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.13
100. 7. For your information
101. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
102. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

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