Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00 - Image 2

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00 - Image 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00 - Image 4

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00 - Image 5

caterpillar sh afc pf 6 1142 operating manual 0010 499 000 ba 00 2

caterpillar sh afc pf 6 1142 operating manual 0010 499 000 ba 00 3

Caterpillar SH-AFC PF 6-1142 Operating Manual 0010 499 000 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 499 000 BA 00
Number of Pages: 153
Size: 3.8MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- SH-AFC PF 6-1142

1. 1. About this manual . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
3. Persons for whom the operating manual is intended . . . . . 1.3
4. Purpose of this operating manual . . . . . . . . . . . . . . . . . . . . . 1.4
5. Characters and symbols used . . . . . . . . . . . . . . . . . . . . . . . . 1.4
6. 2. Your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
8. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
9. Installation and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
10. Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
11. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
12. Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
13. Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
14. Prerequisites for operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
15. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
16. 3. Storage and transport . . . . . . . . . . . . . . . . . . . . . .
17. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
18. Storage of the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
19. Storing used equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
20. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
21. Load units; dimensions and weights . . . . . . . . . . . . . . . . . . 3.5
22. Before transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
23. Transporting the components . . . . . . . . . . . . . . . . . . . . . . . . 3.6
24. 4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25. What you need to observe prior to installation 4.3 . . .
26. Who is allowed to perform the installation? . . . . . . . . . . . . . 4.3
27. Which tools are required for installation? . . . . . . . . . . . . . . . 4.3
28. Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
29. Overview – SH-AFC PF 6/1142 . . . . . . . . . . . . . . . . . . 4.5
30. Right-hand operation – head gate . . . . . . . . . . . . . . . . . . . . . 4.5
31. Right-hand operation – tail gate . . . . . . . . . . . . . . . . . . . . . . . 4.7
32. Left-hand operation – head gate . . . . . . . . . . . . . . . . . . . . . . 4.8
33. Left-hand operation – tail gate . . . . . . . . . . . . . . . . . . . . . . . . 4.9
34. Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
35. How to install the drive frames and drive units 4.12 . . .
36. Drive frame on the head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.12
37. Drive substructure, head gate . . . . . . . . . . . . . . . . . . . . . . . . 4.13
38. Tensionable drive frame on the tail gate . . . . . . . . . . . . . . . 4.19
39. Drive substructure, tail gate . . . . . . . . . . . . . . . . . . . . . . . . . . 4.20
40. Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.24
41. Flange plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25
42. Instructions for the installation of gearboxes . . . . . . . . . . . . 4.26
43. Baffle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29
44. Drive connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.34
45. E-motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.35
46. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
47. Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36
48. How to install the pan line section . . . . . . . . . . . . . . 4.37
49. Adaptor pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.37
50. SH pans PF 6/1142 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.39
51. How to install the pan connections . . . . . . . . . . . . . . . . . . . . 4.43
52. Rack bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.46
53. How to install the chain . . . . . . . . . . . . . . . . . . . . . . . 4.48
54. Flights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.48
55. Adjusting chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.48
56. Installing the chain connector . . . . . . . . . . . . . . . . . . . . . . . . 4.49
57. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . 4.51
58. Auxiliary devices for holding the chain . . . . . . . . . . . . . . . . . 4.51
59. How to set the chain pretension . . . . . . . . . . . . . . . . . . . . . . 4.55
60. How to tension the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.56
61. Sequencing control of the conveyors . . . . . . . . . . . 4.60
62. Switching conditions between face & beam stage loaders 4.60
63. Switching conditions between head gate and tail gate 4.60 . . . .
64. How to start up the conveyor system . . . . . . . . . . . 4.61
65. Before startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.61
66. Conveyor test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.62
67. Test run of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.63
68. Tightening bolted connections . . . . . . . . . . . . . . . . . . . . . . . 4.64
69. How to remove and withdraw the conveyor . . . . . . 4.65
70. Who is authorized to remove
71. and withdraw the conveyor system? 4.65 . . . . . . . . . . . . . . . . . . .
72. 5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73. How to operate the drive frames . . . . . . . . . . . . . . . . 5.3
74. Who is allowed to operate the drive frame? . . . . . . . . . . . . . 5.3
75. When is conveying allowed to be started? . . . . . . . . . . . . . 5.3
76. How to operate the tensionable drive frame . . . . . . . . . . . . 5.4
77. Technical description of the FACTS system . . . . . . . . . . . . 5.5
78. How to maintain the conveyor . . . . . . . . . . . . . . . . . 5.12
79. Temperature and acoustic emission monitoring . . . . . . . . . 5.12
80. Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12
81. How to maintain the steel structure . . . . . . . . . . . . . . . . . . . 5.13
82. How to maintain the hydraulic system . . . . . . . . . . . . . . . . . 5.18
83. How to replace wear parts . . . . . . . . . . . . . . . . . . . . . 5.19
84. Chain strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.19
85. Chain sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.20
86. Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.24
87. Inlet guide – tensionable drive frame . . . . . . . . . . . . . . . . . . 5.29
88. Adaptor pan wear part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.30
89. When faults occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.31
90. Identifying the cause of faults . . . . . . . . . . . . . . . . . . . . . . . . 5.31
91. 6. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92. Main components of the conveyor system . . . . . . 6.3
93. Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3
94. Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
95. Identification of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . 6.5
96. Identification of the drive frame . . . . . . . . . . . . . . . . . . . . . . . 6.7
97. Identification of the tensionable drive frame . . . . . . . . . . . . 6.8
98. Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9
99. Screws and bolts with ISO metric thread . . . . . . . . . . . . . . . 6.9
100. Permissible media . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
101. Hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
102. Quality of the process water . . . . . . . . . . . . . . . . . . . . . . . . . 6.12
103. Lubricating greases and pastes . . . . . . . . . . . . . . . . . . . . . . 6.14
104. 7. For your information . . . . . . . . . . . . . . . . . . . . . . . .
105. Standards and guidelines . . . . . . . . . . . . . . . . . . . . . 7.3
106. Referenced standards and guidelines . . . . . . . . . . . . . . . . . 7.3

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