Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A

Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A - Image 2

Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A - Image 3

Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A - Image 4

Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A - Image 5

mitsubishi fb14n2t fb16cn2t fb18cn2t fb20n2t service manual 664201 en a 2

mitsubishi fb14n2t fb16cn2t fb18cn2t fb20n2t service manual 664201 en a 3

Mitsubishi FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T) Service Manual 664201 EN A

$50.00

Type Of Manual: Service Manual
Manual ID: 664201
Language: EN A
Number of Pages: 568
Size: 17.1MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB14N2T, FB16(C)N2(T), FB18(C)N2(T), FB20N2(T)

1. Table of contents
2. Foreword
3. How to read this manual
3.1. Safety-related signs
3.2. Safety symbols
3.3. Units
3.4. Interactive links
4. Safety instructions
4.1. General safety instructions
4.2. Safety requirements for industrial trucks
4.3. Repairs and structural modifications
4.4. Seat belt
4.5. Wheels
4.6. LOCKOUT and TAGOUT
4.7. Service area safety
4.8. Personal safety
4.9. Work safety
4.10. Operating temperature
5. General information
5.1. Truck models covered by this manual
5.2. Identification plates and decals
5.3. Special tools
5.4. Operating position
5.5. Operating direction
5.6. Transportation
5.6.1. Lifting the truck
5.6.2. Towing connection
5.6.3. Towing the truck
5.6.4. Brake release
5.7. Assembly and commissioning
5.8. Order spare parts
6. Main components
6.1. Truck covers
6.2. Overhead guard
6.3. Cabin
6.3.1. Manual holder
6.3.2. Emergency exits (cabin truck)
6.4. Operators seat
6.5. Operating devices
6.5.1. Steering wheel
6.5.2. Mini steering wheel
6.5.3. Armrest
6.5.4. Manual levers
6.5.5. Side control panel
6.6. Display panel
6.6.1. Emergency stop button
6.6.2. Key switch
6.6.3. Display control buttons
6.6.4. Truck display
6.7. Pedals
6.7.1. Accelerator pedal
6.7.2. Brake pedal
6.7.3. Electronic friction lock pedal (option)
6.7.4. Dual pedal
6.7.5. Pedal functionalities
6.8. Electric system
6.8.1. Electrical operation
6.8.2. Controllers
6.8.3. Vehicle master controller
6.8.4. Traction controller
6.8.5. Pump controller
6.8.6. Sensors and switches
6.8.7. Option panel
6.8.8. Fuses
6.8.9. Relays and contactors
6.8.10. DC/DC converter
6.8.11. Armrest connector
6.8.12. Display connector
6.9. Hydraulic operation
6.9.1. Hydraulic operation overview
6.9.2. Hydraulic operation lifting/lowering
6.9.3. Hydraulic symbols
6.9.4. Hydraulic valve unit with fingertip controls
6.9.5. Hydraulic valve unit with manual levers
6.9.6. Hydraulic supply system
6.9.7. Hydraulic flow distribution with additional hydraulic functions
6.10. Drive axle
6.11. Brakes
6.11.1. Service brake
6.11.2. Parking brake
6.12. Rear axle
6.13. Steering unit
6.14. Load handling
6.14.1. Lifting carriage
6.14.2. Integrated sideshift carriage
6.14.3. Integrated fork positioner with sideshift
6.14.4. Load backrest
6.15. Mast
6.15.1. Simplex mast
6.15.2. Duplex mast
6.15.3. Triplex mast
6.15.4. Mast chains
6.15.5. Main rollers
6.15.6. Mast cylinders
6.15.7. Automated performance reduction based on lift height
6.16. Wheels
6.16.1. Solid rubber wheels
6.16.2. Pneumatic wheels
7. Maintenance
7.1. Maintenance intervals
7.2. Truck covers
7.2.1. Remove the cover of the hydraulic valve block
7.2.2. Remove the pedal plate
7.2.3. Open the battery door
7.2.4. Open the battery cover
7.2.5. Remove the back cover
7.2.6. Remove the steering wheel cover
7.2.7. Remove the control panel
7.2.8. Remove the side control panel
7.2.9. Remove the step cover
7.2.10. Remove the side plate
7.2.11. Remove the right side cover
7.2.12. Open the roof cover (cabin trucks)
7.2.13. Remove the rear spoiler cover
7.3. Cabin
7.3.1. Windshield washer tank
7.3.2. Cabin seals
7.4. Drive unit
7.4.1. Fastening of the drive axle
7.4.2. Leakage check of the drive axle
7.4.3. Lubricate the drive axle
7.4.4. Test the parking brake
7.4.5. Test the regenerative brake
7.4.6. Electromechanical parking brake maintenance
7.5. Hydraulics
7.5.1. Hydraulic system maintenance
7.5.2. Leakage check of the hydraulic system
7.5.3. Replace the hydraulic oil return filter
7.5.4. Replace the air breather filter
7.5.5. Cleaning of the hydraulic oil suction filter
7.5.6. Oil level
7.5.7. Operation of the hydraulics
7.5.8. Relief valves
7.5.9. Hydraulic oil change
7.5.10. Hoses and cylinders
7.5.11. Lubricate the pump axle splines
7.5.12. Clean the oil tank
7.6. Mast
7.6.1. Mounting of the mast
7.6.2. Wear level of the mast rollers and contact surfaces
7.6.3. Chain tension
7.6.4. Chain lubrication
7.6.5. Chain wear measurement
7.6.6. Check the chain anchors and locking pins
7.6.7. Check the cylinders and piston rods
7.6.8. Lifting and lowering speed
7.6.9. Lubrication of the mast channel surfaces
7.6.10. Lifting test
7.6.11. Examine the welding in the mast for cracks
7.6.12. Mounting of any attachments and load-carrying components
7.6.13. Examine the welding of the cylinders and masts for cracking
7.6.14. Examine the rollers, pins and welds for cracking and damage
7.6.15. Apply grease to the lubrication points of the tilt cylinder
7.6.16. Additional mast attachments
7.7. Lifting carriage
7.7.1. Examine the welding in lifting carriage for cracks
7.7.2. Examine the load backrest for cracks
7.7.3. Fork inspection
7.7.4. Maintenance of the integrated sideshift carriage
7.7.5. Maintenance of the integrated fork positioner with sideshift
7.8. Rear axle
7.8.1. Lubricate the rear axle (3-wheel models)
7.8.2. Lubricate the rear axle (4-wheel models)
7.8.3. Examine the operating condition of the bearings, check for looseness of the bearings
7.8.4. Examine the welds for cracks
7.8.5. Examine the mounting of the rear axle
7.8.6. Examine the condition of the rubber spring
7.9. Wheels
7.9.1. Damage and wear in the wheels
7.9.2. Before you replace the wheels
7.9.3. Front wheels
7.9.4. Rear wheels
7.10. Electrics
7.10.1. Test the functionality of sensors
7.10.2. Steering wheel functions
7.10.3. Horn
7.10.4. Electrical connections tightening torques
7.10.5. Cables and wiring
7.10.6. Examine and clear the alarm history
7.10.7. Insulation resistance test
7.10.8. Discharge the controllers
7.10.9. Emergency stop button functionality check
7.10.10. Key switch functionality check
7.11. Safety
7.11.1. Inspect the seat belt
7.12. General
7.12.1. How to clean the truck
7.12.2. Lubrication
7.12.3. Examine the welding in the truck frame for cracking
7.12.4. Examine the truck frame and the lifting carriage
7.12.5. Examine the overhead guard for deformation, cracking and damage
7.12.6. Examine the gas springs
7.12.7. Examine the condition and position of the identification plates
7.12.8. Examine the covers
7.12.9. Safety functions
7.12.10. Examine the fastening of the steering wheel
8. Battery maintenance
8.1. Lead-acid batteries
8.1.1. Safety with lead-acid batteries
8.1.2. General information
8.1.3. Requirements for battery charging areas
8.1.4. Charge the battery
8.1.5. Battery maintenance
8.1.6. Malfunctions
8.1.7. Acquire a new battery
8.1.8. Storage
8.2. Lithium-ion batteries
8.2.1. General information
8.2.2. Safety signs
8.2.3. Requirements for battery charging areas
8.2.4. Charge the battery
8.2.5. Battery maintenance
8.2.6. Acquire a new battery
8.2.7. Storage
8.3. Replace the battery
8.3.1. General safety instructions
8.3.2. Replace the battery with a lifting device
8.3.3. Remove the battery with the battery sideway exchange tools
8.3.4. Install a battery with the battery sideway exchange tools
9. Repair
9.1. Repair drive unit
9.1.1. Drive axle lifting and handling
9.1.2. Remove the drive axle
9.1.3. Disassemble the drive axle
9.1.4. Assemble the drive axle
9.1.5. Install the electromechanical parking brake
9.1.6. Install the drive axle
9.1.7. Test the drive axle
9.2. Repair rear axle
9.2.1. Rear axle lifting and handling
9.2.2. Rear axle (3-wheel models)
9.2.3. Remove and install the rear axle (4-wheel models)
9.3. Repair hydraulic system
9.3.1. Remove the pump motor
9.3.2. Disassemble the steering unit
9.3.3. Set the lifting pressure
9.3.4. Disassemble the coils
9.3.5. Disassemble the M1, M2 and M9 valves
9.3.6. Remove the clamp release valve
9.4. Repair mast
9.4.1. Remove the mast
9.4.2. Disassemble the mast
9.4.3. Repair mast chains
9.4.4. Repair free lift cylinder
9.4.5. Repair side cylinders
9.4.6. Repair tilt cylinders
9.4.7. Replace the main rollers of the mast
9.5. Repair lifting carriage
9.5.1. Remove the lifting carriage
9.5.2. Adjust the rollers of the lifting carriage
9.5.3. Replace the guidance rollers of the lifting carriage
9.5.4. Replace the main rollers of the lifting carriage
9.5.5. Replace the load backrest
9.5.6. Repair integrated sideshift carriage
9.5.7. Repair integrated fork positioner with sideshift
9.5.8. Repair hook-on sideshift carriage
9.6. Repair pedals
9.6.1. Remove the accelerator pedal
9.6.2. Remove the brake pedal
9.6.3. Remove the electronic friction lock pedal
9.6.4. Remove the dual pedal plate
9.6.5. Remove the dual pedal
9.6.6. Adjust the dual pedal
9.6.7. Adjust the direction sensor of the dual pedal
9.6.8. Adjust the dual pedal angle sensor
9.7. Repair steering wheel
9.7.1. Remove the steering wheel unit
9.7.2. Remove the steering wheel gas spring
9.7.3. Remove the lever unit
9.7.4. Remove the levers
9.8. Repair mini steering wheel
9.8.1. Disassemble the mini steering wheel
9.8.2. Disassemble the mini steering wheel holder
9.9. Repair armrest
9.9.1. Remove the armrest
9.9.2. Remove the armrest base plate
9.9.3. Replace the armrest padding
9.9.4. Fingertip control armrest
9.9.5. Ergologic armrest
9.9.6. Dual joystick armrest
9.9.7. Calibrate the armrest
9.10. Repair operators seat
9.10.1. Remove the operators seat from the truck
9.10.2. Replace the seat switch
9.10.3. MSG65
9.11. Repair electric system
9.11.1. Remove the electric panel
9.11.2. Replace the horn
9.12. Repair sensors and switches
9.12.1. Replace the rotation sensor
9.12.2. Replace the battery door sensor
9.12.3. Replace the rear axle sensor
9.12.4. Replace the tilt angle sensor
9.12.5. Replace the mast height sensor
9.12.6. Replace the sensors of the hydraulic valve unit with manual levers
9.12.7. Replace the manual lever switches
9.12.8. Replace the steering wheel sensor
9.12.9. Replace the mini steering wheel sensors
9.12.10. Replace the pressure sensor
9.12.11. Replace the horn switch
9.12.12. Replace the side control panel switches
9.12.13. Replace the autolight sensor
9.13. Repair cabin
9.13.1. Operator door
9.13.2. Side door
9.13.3. Rear window
9.13.4. Manual holder
9.13.5. Windshield washer (cabin truck)
9.13.6. Sun guard
10. TruckTool Diagnostics
10.1. Overview
10.2. Location of the service socket
11. Parameter descriptions
12. Service data
12.1. Special tightening torques
12.2. Tightening torques for standard bolts and nuts
12.3. Oils and lubricants
12.3.1. Lubrication points
12.3.2. Rear axle
12.3.3. Mast chains
12.3.4. Mast channels
12.3.5. Pump axle splines
12.4. Troubleshooting
12.4.1. Troubleshooting case examples
12.4.2. Traction
12.4.3. Brakes
12.4.4. Hydraulics
12.4.5. Steering
12.4.6. Charging
13. Options
13.1. Options overview
13.2. Accessory rack
13.3. A4 paper holder
13.4. Computer holder
13.5. Scanner holder
13.6. Holder arm
13.7. Reverse drive handle with horn button
13.8. Smart backup alarm
13.9. Rear combination and tail lights kit
13.9.1. Turn signals
13.9.2. Brake lights
13.9.3. Front lights
13.10. Amber strobe
13.10.1. Install the amber strobe under the overhead guard
13.11. Autolight sensor
13.11.1. Install the autolight sensor
13.12. Blue point light
13.12.1. Blue point front light
13.12.2. Blue point rear light
13.12.3. Remove the blue point lights
13.13. Working lights
13.13.1. Install the working lights
13.14. Red stripe
13.14.1. Install the red stripe safety lights
13.15. USB connector
13.16. Plastic storage locker
13.16.1. Install the plastic storage locker
13.17. Load weight indicator and overload notification
13.18. Operators seat options and accessories
13.18.1. Seat armrest
13.18.2. Backrest extension (MSG65)
13.18.3. Swivel seat
13.19. Battery sideway exchange system
13.19.1. Requirements for power pallet trucks used to move batteries of counterbalance trucks
13.19.2. Battery sideway exchange tools
13.20. Wide view mirror
13.20.1. Install the wide view mirror
13.21. Rear view mirror
13.21.1. Install the rear view mirror
13.22. Side-view mirrors

Rate this product