Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 2

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 3

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 4

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100 - Image 5

mitsubishi fb16k fb18k fb20kc chassis mast and options service manual 99759 52100 2

mitsubishi fb16k fb18k fb20kc chassis mast and options service manual 99759 52100 3

Mitsubishi FB16K, FB18K, FB20KC Chassis, Mast and Options Service Manual 99759-52100

$50.00

Type Of Manual: Service Manual
Manual ID: 99759-52100
Number of Pages: 492
Size: 7.7MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB16K, FB18K, FB20KC

1. General
1.1. GENERAL INFORMATION
1.1.1. Foreword
1.1.2. How To Read This Manual
1.1.3. Vehicle Exterior
1.1.4. Serial Number Locations
1.1.5. Chassis and Mast Model Identification
1.1.6. Dimensions
1.1.7. Technical Data
2. BRAKE SYSTEM
2.1. BRAKE SYSTEM
2.1.1. Specifications
2.1.2. Structure and Functions
2.1.3. Procedures and Key Points for Disassembly and Reassembly
2.1.4. Inspection and Adjustment
2.1.5. Troubleshooting
2.1.6. Service Data
3. HYDRAULIC SYSTEM
3.1. HYDRAULIC SYSTEM
3.1.1. Specifications
3.1.2. Advanced Hydraulic Control Type
3.1.3. Mechanical Control Type
3.1.4. Troubleshooting
3.1.5. Service Data
4. Main Controller
4.1. MAIN CONTROLLER
4.1.1. Outline
4.1.2. Controller Components (Part 1)
4.1.3. Controller Components (Part 2)
4.1.4. Logic Card Components
4.1.5. Controller Models
4.1.6. Operation Outline
4.1.7. Drive System
4.1.8. Hydraulic System
4.1.9. Fail-Safe System
4.1.10. Malfunction detection (Run time diagnosis)
4.1.11. Malfunction Data Record (History folder)
4.1.12. Setting
4.1.13. Self-diagnosis
4.1.14. Other Functions
4.1.15. Display Unit
4.1.16. Inspection and Adjustment
4.1.17. Service Data
4.1.18. Tightening Torque
5. MAST AND FORK
5.1. MAST AND FORK
5.1.1. Mast Systems
5.1.2. Description
5.1.3. Removal and Installation
5.1.4. Disassembly and Reassembly
5.1.5. Inspection and Adjustment
5.1.6. Troubleshooting
5.1.7. Service Data
5.1.8. Motor Installation Positions
5.1.9. Specifications
5.1.10. Structures
5.1.11. Tightening of High-power Cable Terminals
5.1.12. Inspection of Brushes for Wear and Brush Replacement
5.1.13. Procedures and Key Points for Removal and Installation
5.1.14. Procedures and key Points for Disassembly and Reassembly
5.1.15. Troubleshooting
5.1.16. Service Data
5.1.17. Checks and Repairs
6. Options
6.1. OPTIONS
6.1.1. Back Mirror Kit
6.1.2. Backup Buzzer Kit
6.1.3. Working Lamp Kit
6.1.4. Tire Kit (solid)
7. POWER TRAIN
7.1. POWER TRAIN
7.1.1. Procedures and Key Points for Removal and Installation
7.1.2. Service Data
8. REAR AXLE
8.1. REAR AXLE
8.1.1. Structure
8.1.2. Procedures and Key Points for Removal and Installation
8.1.3. Procedures and Key Points for Disassembly and Reassembly
8.1.4. Adjustment
8.1.5. Troubleshooting
8.1.6. Service Data
9. SERVICE DATA
9.1. SERVICE DATA
9.1.1. Inspection Standards
9.1.2. Periodic Replacement of Parts
9.1.3. Lubricating Standards
9.1.4. Main Component Weights
9.1.5. Tightening Torque for Standard Bolts and Nuts
9.1.6. Special Tool Table
10. STEERING SYSTEM
10.1. STEERING SYSTEM
10.1.1. Specifications
10.1.2. Structure and Functions
10.1.3. Procedures and Key Points for Removal and Installation
10.1.4. Steering Control Valve
10.1.5. Hydraulic Circuit
10.1.6. Troubleshooting
10.1.7. Service Data
11. TRANSFER UNITS
11.1. TRANSFER UNITS
11.1.1. Specifications
11.1.2. Structure and Functions
11.1.3. Procedures and Key Points for Disassembly and Reassembly
11.1.4. Service Data
12. Troubleshooting Control Circuits
12.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
12.1.1. Right Drive Motor, Overheating
12.1.2. Left Drive Motor, Overheating
12.1.3. Pump Motor, Overheating
12.1.4. Controller, Overheating
12.1.5. Right Drive Motor, Worn Brushes
12.1.6. Left Drive Motor, Worn Brushes
12.1.7. Pump Motor, Worn Brushes
12.1.8. Brake Oil, Low Level
12.1.9. Right Drive Motor, Faulty Armature Circuit
12.1.10. Right Drive Motor, Transistor Wire Breakage
12.1.11. Right Drive Motor, Shorted Transistor
12.1.12. Right Drive Motor, Faulty Transistor Drive
12.1.13. Right Drive Motor, Faulty Current Sensor
12.1.14. Right Drive Motor, Armature Over-current
12.1.15. Right Drive Motor, Stall Timer
12.1.16. Right Drive Motor, Faulty Field Circuit
12.1.17. Right Drive Motor, Faulty Field Drive
12.1.18. Right Drive Motor, Field Over-current
12.1.19. Left Drive Motor, Faulty Armature Circuit
12.1.20. Left Drive Motor, Transistor Wire Breakage
12.1.21. Left Drive Motor, Shorted Transistor
12.1.22. Left Drive Motor, Faulty Transistor Drive
12.1.23. Left Drive Motor, Faulty Current Sensor
12.1.24. Left Drive Motor, Armature Over-current
12.1.25. Left Drive Motor, Stall Timer
12.1.26. Left Drive Motor, Faulty Field Circuit
12.1.27. Left Drive Motor, Faulty Field Drive
12.1.28. Left Drive Motor, Field Over-current
12.1.29. Pump Motor, Faulty Circuit
12.1.30. Pump Motor, Transistor Wire Breakage
12.1.31. Pump Motor, Shorted Transistor
12.1.32. Pump Motor, Faulty Transistor Drive
12.1.33. Pump Motor, Faulty Current Sensor
12.1.34. Pump Motor, Armature Over-current
12.1.35. Line Contactor, Abnormality
12.1.36. Regeneration Contactor, Abnormality
12.1.37. Pump Contactor, Abnormality
12.1.38. Regeneration Diode, Abnormality
12.1.39. Right Diode, Abnormality
12.1.40. Left Diode, Abnormality
12.1.41. Pump Diode, Abnormality
12.1.42. Right Drive Motor, Wire Breakage
12.1.43. Left Drive Motor, Wire Breakage
12.1.44. Pump Motor, Wire Breakage
12.1.45. Steering Sensor, Abnormality
12.1.46. Accelerator, Abnormality
12.1.47. Right Vehicle Speed Sensor, Abnormality
12.1.48. Left Vehicle Speed Sensor, Abnormality
12.1.49. AC Lever, Abnormality
12.1.50. AC Solenoid, Abnormality
12.1.51. AC Oil Pressure Sensor, Abnormality
12.1.52. AC Controller, Abnormality
12.1.53. Forward/reverse Lever and Accelerator, Faulty Setting
12.1.54. Seat Switch, Faulty Setting
12.1.55. Lift Lever, Faulty Setting
12.1.56. Tilt Lever, Faulty Setting
12.1.57. Attach 1 Lever, Faulty Setting
12.1.58. Attach 2 Lever, Faulty Setting
12.1.59. AC Controller Lever, Faulty Setting
12.1.60. Data Communication, Abnormality
12.1.61. EEPROM, Abnormality
12.1.62. Logic Card, Faulty Initial Setting
12.1.63. Controller, Abnormality
12.1.64. Battery Voltage, Excessively Low
13. TROUBLESHOOTING FOR CONTROL CIRCUITS
13.1. TROUBLESHOOTING FOR CONTROL CIRCUITS
13.1.1. Right Drive Motor, Overheating
13.1.2. Left Drive Motor, Overheating
13.1.3. Pump Motor, Overheating
13.1.4. Controller, Overheating
13.1.5. Right Drive Motor, Worn Brushes
13.1.6. Left Drive Motor, Worn Brushes
13.1.7. Pump Motor, Worn Brushes
13.1.8. Brake Oil, Low Level
13.1.9. Right Drive Motor, Faulty Armature Circuit
13.1.10. Right Drive Motor, Transistor Wire Breakage
13.1.11. Right Drive Motor, Shorted Transistor
13.1.12. Right Drive Motor, Faulty Transistor Drive
13.1.13. Right Drive Motor, Faulty Current Sensor
13.1.14. Right Drive Motor, Armature Over-current
13.1.15. Right Drive Motor, Stall Timer
13.1.16. Right Drive Motor, Faulty Field Circuit
13.1.17. Right Drive Motor, Faulty Field Drive
13.1.18. Right Drive Motor, Field Over-current
13.1.19. Left Drive Motor, Faulty Armature Circuit
13.1.20. Left Drive Motor, Transistor Wire Breakage
13.1.21. Left Drive Motor, Shorted Transistor
13.1.22. Left Drive Motor, Faulty Transistor Drive
13.1.23. Left Drive Motor, Faulty Current Sensor
13.1.24. Left Drive Motor, Armature Over-current
13.1.25. Left Drive Motor, Stall Timer
13.1.26. Left Drive Motor, Faulty Field Circuit
13.1.27. Left Drive Motor, Faulty Field Drive
13.1.28. Left Drive Motor, Field Over-current
13.1.29. Pump Motor, Faulty Circuit
13.1.30. Pump Motor, Transistor Wire Breakage
13.1.31. Pump Motor, Shorted Transistor
13.1.32. Pump Motor, Faulty Transistor Drive
13.1.33. Pump Motor, Faulty Current Sensor
13.1.34. Pump Motor, Armature Over-current
13.1.35. Line Contactor, Abnormality
13.1.36. Regeneration Contactor, Abnormality
13.1.37. Pump Contactor, Abnormality
13.1.38. Regeneration Diode, Abnormality
13.1.39. Right Diode, Abnormality
13.1.40. Left Diode, Abnormality
13.1.41. Pump Diode, Abnormality
13.1.42. Right Drive Motor, Wire Breakage
13.1.43. Left Drive Motor, Wire Breakage
13.1.44. Pump Motor, Wire Breakage
13.1.45. Steering Sensor, Abnormality
13.1.46. Accelerator, Abnormality
13.1.47. Right Vehicle Speed Sensor, Abnormality
13.1.48. Left Vehicle Speed Sensor, Abnormality
13.1.49. AC Lever, Abnormality
13.1.50. AC Solenoid, Abnormality
13.1.51. AC Oil Pressure Sensor, Abnormality
13.1.52. AC Controller, Abnormality
13.1.53. Forward/reverse Lever and Accelerator, Faulty Setting
13.1.54. Seat Switch, Faulty Setting
13.1.55. Lift Lever, Faulty Setting
13.1.56. Tilt Lever, Faulty Setting
13.1.57. Attach 1 Lever, Faulty Setting
13.1.58. Attach 2 Lever, Faulty Setting
13.1.59. AC Controller Lever, Faulty Setting
13.1.60. Data Communication, Abnormality
13.1.61. EEPROM, Abnormality
13.1.62. Logic Card, Faulty Initial Setting
13.1.63. Controller, Abnormality
13.1.64. Battery Voltage, Excessively Low
14. Vehicle Electrical Components
14.1. VEHICLE ELECTRICAL COMPONENTS
14.1.1. Console Box
14.1.2. Forward/Reverse Lever
14.1.3. Accelerator Control
14.1.4. Key Switch
14.1.5. Lighting Switch
14.1.6. Lamp Specification Chart
14.1.7. AC (Advanced Control System)
14.1.8. Electrical Schematic (Type Chopper)
14.1.9. Electrical Diagram (Type Chopper)

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