Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B

Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B - Image 2

Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B - Image 3

Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B - Image 4

Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B - Image 5

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Mitsubishi FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP) Service Manual 658478 EN B

$50.00

Type Of Manual: Service Manual
Manual ID: 658478
Language: EN B
Number of Pages: 568
Size: 27.6MB
Format: PDF

Category: Mitsubishi Service Manual PDF

Model List:
- FB25ACN(-SP), FB25AN(-SP), FB30ACN(-SP), FB30AN(-SP), FB35AN(-SP)

1. Table of contents
2. Foreword
3. How to read this manual
4. Safety-related signs
5. Safety symbols
6. Units
7. Interactive links
8. Safety instructions
9. General safety instructions
10. Safety requirements for industrial trucks
11. Repairs and structural modifications
12. Seat belt
13. Wheels
14. Service area safety
15. Personal safety
16. Work safety
17. Operating temperature
18. General information
19. Truck models covered by this manual
20. Identification plates and stickers
21. Special tools
22. Operating position
23. Operating direction
24. Transportation
25. Lifting the truck
26. Jack points
27. Hoist points
28. Towing connection
29. Towing the truck
30. Brake release
31. Assembly and commissioning
32. Order spare parts
33. Main components
34. Truck covers
35. Overhead guard
36. Cabin
37. Manual holder
38. Emergency exits (cabin truck)
39. Open the operator door
40. Open the rear window
41. Operators seat
42. Operating devices
43. Steering wheel
44. Armrest
45. Armrest with fingertip controls
46. Dual joystick armrest
47. Control functions
48. Manual levers
49. Side control panel
50. Display panel
51. Emergency stop button
52. Key switch
53. Display control buttons
54. Truck display
55. Main view of the truck display
56. Hierarchy of the truck display menus
57. Pedals
58. Accelerator pedal
59. Brake pedal
60. Operator presence pedal (option)
61. Dual pedal
62. Pedal functionalities
63. Electric system
64. Electrical operation
65. Overview
66. How to use the schematic diagram
67. Power source
68. Safety circuit (emergency stop button)
69. Key switch
70. Traction
71. Controllers
72. Vehicle master controller
73. Vehicle master controller connectors
74. Traction controller
75. Traction controller connectors
76. Pump controller
77. Pump controller connectors
78. Sensors and switches
79. Horn switch
80. Option panel
81. Fuses
82. Location of the fuses in the electric panel
83. Location of the fuses for optional equipment
84. Location of the heater fuse
85. Relays and contactors
86. Main relays and contactors
87. Option panel relays
88. Heater relay
89. DC/DC converter
90. Armrest connector
91. Display connector
92. Hydraulic operation
93. Hydraulic operation overview
94. Hydraulic operation lifting/lowering
95. Steering circuit
96. Brake circuit
97. Hydraulic symbols
98. Hydraulic valve unit with fingertip controls
99. Manual lowering valve
100. Hydraulic valve unit with manual levers
101. Clamp release valve
102. Hydraulic supply system
103. Hydraulic flow distribution with additional hydraulic functions
104. Additional hydraulic functions in a truck with the armrest
105. Additional hydraulic functions in a truck with the manual levers
106. Steering unit
107. Drive axle
108. Brakes
109. Service brake
110. Parking brake
111. Rear axle
112. Load handling
113. Lifting carriage
114. Integrated sideshift carriage
115. Integrated fork positioner with sideshift
116. Load backrest
117. Mast
118. Simplex mast
119. Duplex mast
120. Triplex mast
121. Mast chains
122. Main rollers
123. Mast cylinders
124. Free lift cylinder
125. Side cylinders
126. Tilt cylinders
127. Automated performance reduction based on lift height
128. Nominal capacity height indicator
129. Wheels
130. Solid rubber wheels
131. Pneumatic wheels
132. Cushion wheels
133. Maintenance
134. Maintenance intervals
135. Truck covers
136. Remove the cover of the hydraulic valve block
137. Remove the pedal plate
138. Remove the floor plate
139. Open the battery door
140. Open the battery cover
141. Remove the back cover
142. Remove the steering wheel cover
143. Remove the control panel
144. Remove the side control panel
145. Remove the step cover
146. Remove the side plate
147. Remove the right side cover
148. Open the roof cover (cabin trucks)
149. Remove the rear spoiler cover
150. Cabin
151. Windshield washer tank
152. Examine the air filters of the heater
153. Cabin seals
154. Drive unit
155. Leakage check of the drive axle
156. Fastening of the drive axle
157. Lubricate the drive axle
158. Oil volume measurement
159. Oil draining
160. Oil filling
161. Test the parking brake
162. Bleed the service brake
163. Test the regenerative brake
164. Hydraulics
165. Hydraulic system maintenance
166. Leakage check of the hydraulic system
167. Replace the hydraulic oil return filter
168. Replace the air breather filter
169. Cleaning of the hydraulic oil suction filter
170. Remove the hydraulic oil suction filter
171. Oil level
172. Operation of the hydraulics
173. Relief valves
174. Hydraulic oil change
175. Hoses and cylinders
176. Lubricate the pump axle splines
177. Lubricate the steering unit axle splines
178. Clean the oil tank
179. Mast
180. Mounting of the mast
181. Apply grease to the lubrication points of the mounting axles
182. Apply grease to the lubrication points of the tilt cylinder
183. Wear level of the mast rollers and contact surfaces
184. Chain tension
185. Chain lubrication
186. Chain wear measurement
187. Check the chain anchors and locking pins
188. Check the cylinders and piston rods
189. Lifting and lowering speed
190. Lubrication of the mast channel surfaces
191. Lifting test
192. Examine the welding in the mast for cracks
193. Mounting of any attachments and load-carrying components
194. Examine the welding of the cylinders and masts for cracking
195. Examine the rollers, pins and welds for cracking and damage
196. Additional mast attachments
197. Lifting carriage
198. Examine the welding in lifting carriage for cracks
199. Examine the load backrest for cracks
200. Fork inspection
201. Maintenance of the integrated sideshift carriage
202. Check the sliding blocks
203. Adjust the lower hooks
204. Maintenance of the integrated fork positioner with sideshift
205. Check the sliding blocks
206. Adjust the lower hooks
207. Rear axle
208. Lubricate the rear axle
209. Examine the operating condition of the bearings, check for looseness of the bearings
210. Examine the welds for cracks
211. Examine the mounting of the rear axle
212. Examine the condition of the rubber spring
213. Wheels
214. Damage and wear in the wheels
215. Before you replace the wheels
216. Front wheels
217. Remove the front wheel
218. Install the front wheel
219. Replace the wheel shaft bolts of the front wheel
220. Rear wheels
221. Remove the rear wheels
222. Install the rear wheels
223. Replace the wheel shaft bolts of the rear wheel
224. Electrics
225. Test the functionality of sensors
226. Traction motor sensors
227. Pump motor sensors
228. Battery door sensor
229. Pressure sensor
230. Tilt angle sensor
231. Mast height sensor
232. Parking brake sensor
233. Rear axle sensor
234. Steering wheel sensor
235. Accelerator pedal sensor
236. Brake pedal sensor
237. Brake fluid level sensor
238. Operator presence pedal sensor
239. Dual pedal sensors
240. Manual lever sensors
241. Seat belt switch
242. Seat switch
243. Side control panel switches
244. Steering column driving direction selection switch
245. Clamp release switch
246. Autolight sensor
247. Steering wheel functions
248. Horn
249. Electrical connections tightening torques
250. Cables and wiring
251. Examine and clear the alarm history
252. Insulation resistance test
253. Test voltage
254. Check the insulation tester
255. Measure the insulation resistance
256. Discharge the controllers
257. Emergency stop button functionality check
258. Key switch functionality check
259. Safety
260. Inspect the seat belt
261. Functionality of the fire extinguisher
262. General
263. How to clean the truck
264. Lubrication
265. Examine the welding in the truck frame for cracking
266. Examine the truck frame and the lifting carriage
267. Examine the overhead guard for deformation, cracking and damage
268. Examine the gas springs
269. Examine the condition and position of the identification plates
270. Examine the covers
271. Safety functions
272. Examine the fastening of the steering wheel
273. Battery maintenance
274. Lead-acid batteries
275. Safety with lead-acid batteries
276. General information
277. Requirements for battery charging areas
278. Charge the battery
279. After the battery is charged
280. Battery maintenance
281. General maintenance
282. How to clean the battery
283. Daily maintenance
284. Weekly maintenance
285. Monthly maintenance
286. Annual maintenance
287. Malfunctions
288. Acquire a new battery
289. Storage
290. Lithium-ion batteries
291. General information
292. Safety signs
293. Requirements for battery charging areas
294. Charge the battery
295. Recharging a lithium-ion battery
296. Before charging
297. After charging
298. Opportunity charging
299. Battery balancing
300. Battery maintenance
301. Examine the battery
302. How to clean the battery
303. Malfunctions
304. Service and repair
305. Acquire a new battery
306. Storage
307. Replace the battery
308. General safety instructions
309. Replace the battery with a lifting device
310. Remove the battery with the battery sideway exchange tools
311. Install a battery with the battery sideway exchange tools
312. Repair
313. Repair drive unit
314. Drive axle lifting and handling
315. Remove the drive axle
316. Install the drive axle
317. Disassemble the drive axle
318. Remove the transmission gear
319. Remove the helical gear stage
320. Maintenance of the parking brake actuator
321. Remove the parking brake actuator
322. Replace the O-ring
323. Replace the seal of the piston
324. Install the parking brake actuator
325. Remove the traction motors
326. Install the left and right traction motors
327. Replace the service brake actuator
328. Remove the service brake actuator
329. Replace the spare parts of the service brake actuator
330. Install the service brake actuator
331. Remove the brake discs and ball ramp actuator
332. Install the brake discs and the ball ramp actuator
333. Measure the clearance of the air-gap
334. Disassemble the impulse gear
335. Remove the breathers
336. Lubricate the drive axle
337. Repair rear axle
338. Remove the rear axle
339. Repair hydraulic system
340. Remove the pump motor
341. Disassemble the steering unit
342. Set the lifting pressure
343. Disassemble the coils
344. Disassemble the M1, M2 and M9 valves
345. Remove the clamp release valve
346. Repair mast
347. Remove the mast
348. Disassemble the mast
349. Disassemble the simplex mast
350. Disassemble the duplex mast
351. Disassemble the triplex mast
352. Repair mast chains
353. Adjust the mast chains
354. Replace the mast chains
355. Repair free lift cylinder
356. Replace the free lift cylinder
357. Sealing housing of the free lift cylinder
358. Repair side cylinders
359. Replace the side cylinders
360. Sealing housing of the side cylinder
361. Repair tilt cylinders
362. Remove the tilt cylinders
363. Disassemble the tilt cylinder
364. Replace the main rollers of the mast
365. Repair lifting carriage
366. Remove the lifting carriage
367. Adjust the rollers of the lifting carriage
368. Replace the guidance rollers of the lifting carriage
369. Replace the main rollers of the lifting carriage
370. Replace the load backrest
371. Repair integrated sideshift carriage
372. Troubleshooting integrated sideshift carriage
373. Disassemble the mobile frame
374. Replace the sliding blocks
375. Remove the piston of the integrated sideshift cylinder
376. Sealing housing of the integrated sideshift cylinder
377. Disassemble the upper sliding blocks and lower rollers
378. Bleed the hydraulic circuit of the integrated sideshift carriage
379. Repair integrated fork positioner with sideshift
380. Troubleshooting the fork positioner with sideshift
381. Hydraulic system (Fork positioner)

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