BT P24 Service Manual 179574-040 - Image 2

BT P24 Service Manual 179574-040 - Image 3

BT P24 Service Manual 179574-040 - Image 4

BT P24 Service Manual 179574-040 - Image 5

BT P24 Service Manual 179574-040

$30.00

Type Of Manual: Service Manual
Manual ID: 179574-040
: Service Manual PDF
Number of Pages: 132
Size: 11.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- P24

1. Contents 1
1.1. Technical data 2 – 1
1.2. Set up and maintenance instructions 3 – 1
1.2.1. Setting up the new truck 1
1.2.2. Introduction, maintenance 5
1.2.3. Safe lifting 8
1.3. Maintenance, lubrication chart 4 – 1
1.3.1. Lubrication chart 7
1.4. Oil and grease specification 5 – 1
1.5. Tools 6 – 1
1.5.1. Super Seal connector 1
1.6. Fork carriage 7 – 1
1.6.1. Component parts 1
1.6.2. Dismantling the fork carriage 3
1.6.3. Replacing the rollers 5
1.7. Electric drive motor 8 – 1
1.7.1. Component parts 1
1.7.2. Removing the motor from the truck 3
1.7.3. Refitting the motor in the truck 4
1.7.4. Service and repairs 5
1.7.5. Technical data 8
1.8. Drive/Transmission assembly 9 – 1
1.8.1. Component parts 2
1.8.2. Dismantling/Assembly Leakage from the upper cover 3
1.8.3. Replacing the drive shaft gasket 4
1.8.4. Replacing wheel bolts 6
1.9. Electromagnetic brake 10 – 1
1.9.1. Component parts 2
1.9.2. Dismantling 3
1.9.3. Assembling 3
1.9.4. Manual release of the brake 3
1.9.5. Adjustment 4
1.10. Steering system 11 – 1
1.10.1. Component parts, mechanical steering 1
1.10.2. Components parts, servo steering 4
1.10.3. Adjustment, steering 9
1.10.4. Components parts, tiller arm 10
1.10.5. Adjustment, tiller arm 13
1.10.6. Tiller arm handle 14
1.10.7. Dismantling/Assembly, buttons 16
1.11. Electrical systems 12 – 1
1.11.1. Electrical parts 1
1.11.2. Symbol list and electrical diagram 3
1.11.3. Functional description 12
1.11.4. Hour meter 14
1.11.5. Fault codes 15
1.11.6. Parameters 20
1.11.7. Part numbers 29
1.11.8. Transistor panel 29
1.11.9. Diagnostic and troubleshooting 30
1.11.10. Technical specifications Curtis 1243 32
1.12. Hydraulic, pneumatic system 13 – 1
1.12.1. Hydraulic diagram 1
1.12.2. Adjustments 3
1.12.3. Cleaning the filter 4
1.13. PowerTrak cylinder 14 – 1
1.13.1. Component parts 1
1.13.2. Dismantling the PowerTrak cylinder 2
1.13.3. Dismantling/assembling the ground pressure springs 4
1.14. Control/computer equipment 15 – 1
1.14.1. General 1
1.14.2. Connection 1
1.14.3. Layout 2
1.14.4. Function 4
1.14.5. Specifications 12
2. Technical data 2
3. Set up and maintenance instructions 3
3.1. Setting up the new truck
3.1.1. Lifting the truck
3.1.2. Fitting the battery
3.1.3. Start up
3.2. Introduction, maintenance
3.2.1. Safety regulations during maintenance work
3.2.2. Cleaning and washing
3.2.3. Cleaning the exterior
3.2.4. Cleaning the motor compartment
3.2.5. Electrical components
3.3. Safe lifting
3.3.1. WARNING
4. Maintenance, lubrication chart 4
4.1. Pos. no.
4.2. Lubrication chart
4.2.1. Pos. no.
4.2.2. Service point
4.2.3. Interval/Operating hours
4.2.4. Lubrication type
5. Oil and grease specification 5
5.1. Lubrication type
5.2. Specification
6. Tools 6
6.1. Super Seal connector
6.1.1. AMP connector
6.1.2. Other tools
7. Fork carriage 7
7.1. Component parts
7.1.1. Description
7.2. Dismantling the fork carriage
7.3. Replacing the rollers
8. Electric drive motor 8
8.1. Component parts
8.1.1. Description
8.2. Removing the motor from the truck
8.3. Refitting the motor in the truck
8.4. Service and repairs
8.4.1. Dismantling the motor
8.4.2. Dismantling N-side
8.4.3. Dismantling D-side
8.4.4. Cleaning
8.5. Technical data
9. Drive/Transmission assembly 9
9.1. Component parts
9.1.1. Description
9.1.2. Technical data
9.2. Dismantling/Assembly Leakage from the upper cover
9.2.1. Assembly takes place in the reverse order.
9.3. Replacing the drive shaft gasket
9.3.1. Dismantling
9.3.2. Assembling
9.4. Replacing wheel bolts
10. Electromagnetic brake 10
10.1. Component parts
10.1.1. Description
10.2. Dismantling
10.2.1. Inspection
10.3. Assembling
10.4. Manual release of the brake
10.4.1. WARNING
10.5. Adjustment
10.5.1. Adjusting the play
11. Steering system 11
11.1. Component parts, mechanical steering
11.2. Components parts, servo steering
11.2.1. Steering axle, servo steering
11.3. Adjustment, steering
11.3.1. Adjusting the steering servo
11.3.2. Adjusting the steering chain
11.4. Components parts, tiller arm
11.4.1. Description
11.4.2. Benämning
11.5. Adjustment, tiller arm
11.5.1. Adjusting the brake microswitch
11.6. Tiller arm handle
11.6.1. Description
11.7. Dismantling/Assembly, buttons
11.7.1. Change from ignition key to keyboard (2)
11.7.2. Change from keyboard to ignition key (2)
11.7.3. Replacing the signal button/switch (9, 10)
11.7.4. Replacing the lift/lower button (13)
11.7.5. Replace the pushbutton (16)
12. Electrical systems 12
12.1. Electrical parts
12.2. Symbol list and electrical diagram
12.2.1. Description
12.2.2. Function
12.2.3. Electrical wiring diagram Serial number 364690AA-432677AA
12.2.4. Electrical wiring diagram Servo (Option) Serial number 364690AA-432677AA
12.2.5. Electrical wiring diagram 1(5) Serial number 432678AA-
12.2.6. Electrical wiring diagram 2(5) Serial number 432678AA-
12.2.7. Electrical wiring diagram 3(5) Serial number 432678AA-
12.2.8. Electrical wiring diagram 4(5) Serial number 432678AA-
12.2.9. Electrical wiring diagram 5(5) Serial number 432678AA-
12.3. Functional description
12.3.1. Starting the truck
12.3.2. Driving without using platform and gates, speed 6 km/h
12.3.3. Driving from platform without using gates,speed 6 km/h
12.3.4. Driving from platform and using gates, speed ³ 8 km/h
12.3.5. Neutral speed reduction
12.3.6. Picture 3
12.3.7. Neutral speed reduction on slopes
12.3.8. Braking
12.3.9. Lifting the forks
12.3.10. Lowering the forks
12.4. Hour meter
12.5. Fault codes
12.5.1. Driver parameters Serial number 364690AA-432677AA
12.5.2. Parameter description
12.5.3. Driver parameters Serial number 432678AA-
12.5.4. Parameter description
12.5.5. Service parameters
12.5.6. Parameter description
12.6. Part numbers
12.7. Transistor panel
12.7.1. General
12.8. Diagnostic and troubleshooting
12.8.1. Error codes and troubleshooting
12.8.2. Resetting errors
12.9. Technical specifications Curtis 1243
12.9.1. Explanation
13. Hydraulic, pneumatic system 13
13.1. Hydraulic diagram
13.1.1. Symbol list
13.2. Adjustments
13.2.1. Adjustment of the pressure limit valve
13.3. Cleaning the filter
14. PowerTrak cylinder Component parts 14
14.1. Description
14.2. Dismantling the PowerTrak cylinder
14.2.1. WARNING
14.2.2. Replacing the gaskets in the PowerTrak cylinder
14.3. Dismantling/assembling the ground pressure springs
14.3.1. Component parts
14.3.2. Dismantling
14.3.3. Assembling
14.3.4. Setting and sealing Serial number 437329AA-
14.3.5. Sealing
15. Control/computer equipment 15
15.1. General
15.2. Connection
15.2.1. Main window
15.2.2. Tool buttons
15.2.3. Information window
15.2.4. Status bar
15.3. Function
15.3.1. Connection
15.3.2. Disconnection
15.3.3. Downloading program
15.3.4. Truck report
15.3.5. Parameters
15.3.6. Diagnostics
15.3.7. Other functions
15.4. Specifications
15.4.1. CAN interface
15.4.2. Installation
15.4.3. To uninstall

Rate this product