Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00

Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00 - Image 2

Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00 - Image 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00 - Image 4

Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00 - Image 5

caterpillar bsl pf 6 1542 operating manual 0010 447 600 ba 00 2

caterpillar bsl pf 6 1542 operating manual 0010 447 600 ba 00 3

Caterpillar BSL PF 6-1542 Operating Manual 0010 447 600 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 447 600 BA 00
Number of Pages: 137
Size: 3.7MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- BSL PF 6-1542

1. 1. About this manual
2. Before starting work 1.3 . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Persons for whom the operating manual is intended 1.3 . . . . .
4. Purpose of this operating manual 1.4 . . . . . . . . . . . . . . . . . . . . .
5. Characters and symbols used 1.4 . . . . . . . . . . . . . . . . . . . . . . . .
6. 2. Your safety
7. Personnel 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Operation 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Installation and repairs 2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Operating conditions 2.5 . . . . . . . . . . . . . . . . . . . . . . . . .
11. Intended use 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Unauthorized use 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. Ambient conditions 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. Prerequisites for operation 2.6 . . . . . . . . . . . . . . . . . . . . . . . . . .
15. Safety instructions 2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. 3. Storage and transport
17. Storage 3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. Storage of the equipment 3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . .
19. Storage of used equipment 3.4 . . . . . . . . . . . . . . . . . . . . . . . . . .
20. Transport 3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21. Load units; dimensions and weights 3.5 . . . . . . . . . . . . . . . . . .
22. Before transport 3.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23. Transport of the components 3.6 . . . . . . . . . . . . . . . . . . . . . . . .
24. 4. Installation
25. Points to observe prior to installation 4.3 . . . . . . . . . . .
26. Who is allowed to carry out installation? 4.3 . . . . . . . . . . . . . . .
27. Which tools are required for installation? 4.3 . . . . . . . . . . . . . . .
28. Instructions concerning installation 4.3 . . . . . . . . . . . . . . . . . . .
29. Overview – BSL PF 6/1542 4.4 . . . . . . . . . . . . . . . . . . . . .
30. How to assemble the tensioable drive frame
31. and drive unit 4.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32. Tensionable drive frame SPR 3 4.7 . . . . . . . . . . . . . . . . . . . . . .
33. Hydraulic control system on the SPR 3 4.9 . . . . . . . . . . . . . . . .
34. Flange plate between the tensionable drive frame
35. – gearbox 4.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36. Instructions for the installation of the gearbox 4.13 . . . . . . . . . .
37. Drive connection 4.14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38. Electric motor (E-motors) 4.15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39. Cover on the SPR 3 4.16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40. Discharge box and chute 4.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41. How to connect the SPR 3 to the bootend 4.18 . . . . . . . . . . . . . .
42. How to install the conveyor pans 4.20 . . . . . . . . . . . . . . .
43. Pan line – return head/crusher 4.21 . . . . . . . . . . . . . . . . . . . . . . . .
44. Pan line – crusher/tensionable drive frame SPR 3 4.29 . . . . . . .
45. Conveyor pans in the slope area 4.30 . . . . . . . . . . . . . . . . . . . . .
46. Adaptor pan for the SPR 3 4.32 . . . . . . . . . . . . . . . . . . . . . . . . . . .
47. Pan connections 4.33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48. Anchor dogbone connection to the return head 4.33 . . . . . . . . .
49. Dogbone retainer set PF 6 4.35 . . . . . . . . . . . . . . . . . . . . . . . . . . .
50. Clamp pin connection in the re-routing area 4.37 . . . . . . . . . . . .
51. Screw bolt connection on the SPR 3 4.39 . . . . . . . . . . . . . . . . . .
52. Accessories 4.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53. Cable brackets 4.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54. BSL water spraying system 4.43 . . . . . . . . . . . . . . . . . . . . . . . . . .
55. Cooling system 4.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56. Crusher inlet securing device 4.46 . . . . . . . . . . . . . . . . . . . . . . . .
57. How to install the chain 4.47 . . . . . . . . . . . . . . . . . . . . . . .
58. Chain 4.47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59. Adjusting chains 4.47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60. Installing the chain connector 4.48 . . . . . . . . . . . . . . . . . . . . . . . .
61. How to tension the chain 4.49 . . . . . . . . . . . . . . . . . . . . . .
62. Auxiliary devices for holding and pulling the chain 4.50 . . . . . . .
63. How to tension the chain 4.51 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64. Sequencing control of the conveyors 4.54 . . . . . . . . . . .
65. Switching conditions between BSL and face conveyors 4.54 . .
66. Switching conditions between head gate and tail gate 4.54 . . . .
67. How to start up the conveyor system 4.55 . . . . . . . . . . .
68. Before startup 4.55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69. Conveyor test run 4.56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70. Test operation of the conveyor 4.57 . . . . . . . . . . . . . . . . . . . . . . .
71. Tightening the bolted connections 4.58 . . . . . . . . . . . . . . . . . . . .
72. Dismantling and withdrawing
73. the conveyor system 4.59 . . . . . . . . . . . . . . . . . . . . . . . . . .
74. Who is authorized to dismantle and withdraw
75. the conveyor system? 4.59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76. 5. Operation
77. How to operate the conveyor system 5.3 . . . . . . . . . . .
78. Who is allowed to operate the conveyor? 5.3 . . . . . . . . . . . . . .
79. When may conveying be started? 5.3 . . . . . . . . . . . . . . . . . . . .
80. How to operate the tensionable drive frame SPR 3 5.4 . . . . . .
81. How to maintain the conveyor 5.7 . . . . . . . . . . . . . . . . .
82. Temperature and acoustic emission monitoring 5.7 . . . . . . . . .
83. Important instructions 5.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84. How to maintain the steel structure 5.8 . . . . . . . . . . . . . . . . . . .
85. Lubrication points 5.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
86. How to maintain the hydraulic system 5.13 . . . . . . . . . . . . . . . . .
87. How to replace wear parts 5.15 . . . . . . . . . . . . . . . . . . . . .
88. Chain sprocket 5.15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89. Chain 5.18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90. Chain stripper 5.23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91. Trough pan guides 5.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92. Saddle pan guides 5.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93. When faults occur 5.26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94. Identifying the cause of faults 5.26 . . . . . . . . . . . . . . . . . . . . . . . .
95. 6. Technical data
96. Main components of the conveyor system 6.3 . . . . . .
97. Technical data sheet 6.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98. Identification 6.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99. Identification marking of the conveyor 6.5 . . . . . . . . . . . . . . . . .
100. Identification marking of the tensionable drive frame 6.6 . . . . .
101. Identification marking of the return head 1500 6.7 . . . . . . . . . .
102. Tightening torques 6.8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
103. Screws with ISO metric thread 6.8 . . . . . . . . . . . . . . . . . . . . . . .
104. Permissible media 6.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105. Hydraulic fluids 6.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106. Lubricating greases and pastes 6.12 . . . . . . . . . . . . . . . . . . . . . .
107. 7. For your information
108. Standards and guidelines 7.3 . . . . . . . . . . . . . . . . . . . . .
109. Referenced standards and guidelines 7.3

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