Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E - Image 2

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E - Image 3

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E - Image 4

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E - Image 5

caterpillar ep40n ep45n ep50cn ep50n ep50nh ep55nh operation and maintenance manual 655050 en e 2

caterpillar ep40n ep45n ep50cn ep50n ep50nh ep55nh operation and maintenance manual 655050 en e 3

Caterpillar EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH Operation and Maintenance Manual 655050 EN-E

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: 655050
Language: EN-E
Number of Pages: 232
Size: 29.0MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- EP40N, EP45N, EP50CN, EP50N, EP50NH, EP55NH

1. Table of contents
2. Foreword
3. About this manual
3.1. Safety-related signs
3.2. Safety symbols
3.3. Units
3.4. Interactive links
4. Safety instructions
4.1. Safety requirements for industrial trucks
4.2. Electromagnetic compatibility
4.3. Non-ionizing radiation
4.4. Noise
4.5. Vibration
4.6. Visibility
4.7. Seat belt
4.8. Wheels
4.9. Instructions for site supervision
4.10. Occupational safety
4.11. Requirements for the truck operator
4.12. Emergency procedures
4.13. Stability
4.13.1. Center of gravity
4.13.2. Capacity of the lift truck
4.14. Work at dangerous premises
4.15. Repairs and structural modifications
5. Operating environment
5.1. General safety instructions
5.2. Surface requirements
5.3. Bearing capacity of the floor
5.4. Operating temperature
5.5. Wind forces
5.6. Lighting
5.7. Driveways
5.8. Free space
5.9. Ramps
5.10. Dock levellers
5.11. Elevators
6. General information
6.1. Intended use
6.2. Prohibited use
6.3. Identification plates and stickers
7. Main components
7.1. Overhead guard
7.2. Cabin
7.2.1. Manual holder
7.3. Operators seat
7.4. Operating devices
7.4.1. Steering wheel
7.4.2. Mini steering wheel
7.4.3. Armrest
7.4.4. Manual levers
7.4.5. Side control panel
7.5. Display panel
7.5.1. Display control buttons
7.5.2. Truck display
7.6. Pedals
7.6.1. Accelerator pedal and brake pedal
7.6.2. Accelerator pedal, operator presence pedal and brake pedal
7.6.3. Dual pedal and brake pedal
7.6.4. Pedal functionalities
7.7. Lifting carriage
7.7.1. Integrated sideshift carriage
7.7.2. Integrated fork positioner with sideshift
7.7.3. Hook-on sideshift carriage
7.7.4. Hook-on fork positioner with sideshift
7.8. Mast
7.8.1. Automated performance reduction based on lift height
8. Before operation
8.1. Daily maintenance before operation
8.2. Adjustments before operation
8.2.1. Adjust the armrest
8.2.2. Adjust the operators seat (MSG65)
8.2.3. Adjust the steering wheel
8.2.4. Adjust the mini steering wheel
8.2.5. Adjust the heater and air conditioner (cabin truck)
8.3. Inspect the seat belt
8.4. Fasten the seat belt
9. Operating instructions
9.1. How to operate the truck
9.1.1. How to enter and exit the operators compartment
9.1.2. Operating position
9.1.3. Operating direction
9.1.4. Cabin truck
9.2. How to activate the truck
9.2.1. Operation modes
9.2.2. Activate the truck with a PIN code
9.2.3. Set the power of the truck to OFF
9.2.4. Program a new PIN code
9.3. Brakes
9.3.1. Service brake
9.3.2. Parking brake
9.4. How to move the truck
9.4.1. Speed
9.4.2. How to stop the truck
9.4.3. How to park the truck
9.5. General operating instructions
9.5.1. Traffic rules
9.5.2. How to avoid accidents
9.5.3. In case the truck tips over
9.5.4. In case a wheel is damaged
9.6. How to handle loads
9.6.1. Lifting capacity
9.6.2. How to stack
9.6.3. How to unstack
9.6.4. Broken pallets
9.7. How to adjust the position of the forks
10. Batteries
10.1. Lead-acid batteries
10.1.1. Safety with lead-acid batteries
10.1.2. General information
10.1.3. Requirements for battery charging areas
10.1.4. Charge the battery
10.1.5. Charge the battery with easy charging
10.1.6. Battery maintenance
10.1.7. Malfunctions
10.1.8. Acquire a new battery
10.1.9. Storage
10.2. Lithium-ion batteries
10.2.1. General information
10.2.2. Safety signs
10.2.3. Requirements for battery charging areas
10.2.4. Charge the battery
10.2.5. Battery maintenance
10.2.6. Acquire a new battery
10.2.7. Storage
10.3. Replace the battery
10.3.1. General safety instructions
10.3.2. Replace the battery with a lifting device
10.3.3. Remove the battery with the battery sideway exchange tools
10.3.4. Install a battery with the battery sideway exchange tools
11. Maintenance
11.1. Safety instructions for maintenance
11.2. Truck covers
11.2.1. Open the battery door
11.2.2. Remove the step cover
11.2.3. Open the side door
11.2.4. Remove the interior panel
11.2.5. Remove the right side cover
11.2.6. Remove the electric panel cover
11.2.7. Remove the pedal plate
11.3. Fuses
11.3.1. Location of the fuses in the electric panel
11.3.2. Location of the fuses for optional equipment
11.3.3. Location of the fuses for heater and air conditioner
11.3.4. Location of the fuses for the oil cooler
11.3.5. Location of the fuses for easy charging
11.4. Troubleshooting
11.4.1. Troubleshooting case examples
11.4.2. Traction
11.4.3. Brakes
11.4.4. Hydraulics
11.4.5. Steering
11.4.6. Charging
11.5. How to clean the truck
11.6. Scheduled maintenance
11.6.1. Daily maintenance
11.6.2. Monthly maintenance
11.6.3. Annual (or 1,000 h) maintenance
11.7. Oils and lubricants
11.7.1. Mast chains
11.7.2. Mast channels
11.8. Hazardous waste and disposal
11.9. Order spare parts
12. Transportation and storage
12.1. Lifting the truck
12.1.1. Jack points
12.1.2. Hoist points
12.2. Towing connection
12.3. Towing the truck
12.4. Towing a trailer
12.4.1. Towing capacity
12.4.2. Connect the trailer to the truck
12.4.3. Disconnect the trailer from the truck
12.5. Transportation
12.6. Storage
12.6.1. Return the truck to operation
12.7. Decommissioning
13. Options
13.1. Options overview
13.2. Battery sideway exchange tools
13.2.1. Requirements for power pallet trucks used to move batteries of counterbalance trucks
13.2.2. Install the battery sideway exchange tool
13.3. Sun guard
13.4. Heater and air conditioner
13.4.1. Examine the air filters of the heater
13.4.2. Replace the air filters of the air conditioner
13.5. Windshield washer (cabin truck)
13.5.1. Replace the windshield wiper
13.5.2. Windshield washer tank
13.6. Battery inspection hatch
13.7. Easy charging
13.8. Camera and screen
14. Technical specifications
14.1. Dimensions
14.2. Technical data
14.3. Mast availability and weight charts
15. Declaration of Conformity
16. Stickers
17. Truck display languages
18. Maintenance check list
19. Brake release
20. Notes

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