Caterpillar NSR12N2 to NPS30N2 Service Manual SM24GBST1AC3

Caterpillar NSR12N2 to NPS30N2 Service Manual SM24GBST1AC3 - Image 2

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Caterpillar NSR12N2 to NPS30N2 Service Manual SM24GBST1AC3 - Image 4

Caterpillar NSR12N2 to NPS30N2 Service Manual SM24GBST1AC3 - Image 5

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caterpillar nsr12n2 to nps30n2 service manual sm24gbst1ac3 3

Caterpillar NSR12N2 to NPS30N2 Service Manual SM24GBST1AC3

$50.00

Type Of Manual: Service Manual
Manual ID: SM24GBST1AC3
Number of Pages: 593
Size: 77.1MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- NSR12N2, NSR12N2I, NSR16N2, NSR16N2I, NSR16N2S, NSR20N2, NSR20N2I, NSR20N2S, NSR10N2TF, NPR20N2, NPR30N2, NSS16N2, NSS16N2I, NSS16N2S, NSS20N2, NSS20N2I, NSS20N2S, NSS10N2TF, NPS20N2, NPS30N2

1. el23gbst1ac3-01
2. el23gbst1ac3-02
3. el23gbst1ac3-03
4. el23gbst1ac3-04
5. el23gbst1ac3-05
6. sm24gbst1ac3
6.1. GENERAL INFORMATION AND TECHNICAL DATA
6.1.1. Introduction
6.1.1.1. General
6.1.1.2. The trucks
6.1.1.3. Genuine Parts
6.1.1.4. Authorised service personnel
6.1.1.5. Symbol key
6.1.2. Safety
6.1.2.1. General
6.1.2.2. Safety instructions
6.1.2.3. Truck modification
6.1.2.4. Lifting the truck
6.1.2.5. Welding on truck
6.1.3. Environmental considerations
6.1.3.1. We respect the environment
6.1.4. Preparations
6.1.4.1. Service
6.1.4.2. Troubleshooting
6.1.5. Truck data
6.1.5.1. Machine plates
6.1.5.2. Safety and warning signs
6.1.5.3. Type designation
6.1.5.4. Truck types
6.1.5.5. Weight, stand-in stacker version
6.1.5.6. Weight, sit-on stacker version
6.1.5.7. Weight, low lifter
6.1.5.8. Dimensions, stand-in version
6.1.5.9. Dimensions, sit-on version
6.1.5.10. Miscellaneous
6.1.6. Component placement
6.1.7. Component specification
6.1.8. Recommended consumable materials
6.1.8.1. Oil and grease types
6.1.9. Code explanations
6.1.9.1. Colour codes for wiring diagrams
6.1.9.2. Designations for electrical components in electrical diagram
6.1.9.3. Standard abbreviations and units
6.1.9.4. Acronyms and abbreviations
6.2. SPECIAL TOOLS
6.2.1. List of tools
6.3. SERVICE
6.3.1. Service schedule / inspection
6.3.1.1. Introduction
6.3.1.2. Safety
6.3.1.3. Service schedule explanation
6.3.1.4. Inspection daily / monthly / PDI and commissioning
6.3.1.5. First service (200 hours)
6.3.1.6. Main service
6.3.1.7. Extra service inspections
6.3.1.8. Service inspection
6.3.1.9. Dye penetration inspection instruction
6.3.2. Service schedule
6.3.3. Lubrication
6.3.3.1. Recommended lubricants
6.3.3.2. Symbol key, lubrication chart
6.3.3.3. Lubrication chart
6.3.4. Specific instructions
6.3.4.1. Storage of machines and motors
6.3.4.2. Traction motor
6.3.4.3. Gearbox
6.3.4.4. Lift chains and forks
6.3.4.5. Operator protection
6.3.4.6. Hydraulic oil
6.3.5. Maintaining the battery (Lead Acid)
6.3.6. Battery servicing
6.4. CHASSIS
6.4.1. Design and function
6.4.1.1. Machine housing
6.4.1.2. Covers and panels
6.4.1.3. Wheels
6.4.2. Repair and maintenance instructions
6.4.2.1. Before work is performed
6.4.2.2. Remove and install panels and covers
6.4.2.3. Remove and install the overhead guard
6.4.2.4. Remove and install the floor plate, stand-in version
6.4.2.5. Remove and install the floor plate, sit-on version
6.4.2.6. Remove and install the driving seat, sit-on version
6.4.2.7. Wheels
6.5. DRIVE UNIT
6.5.1. Design and function
6.5.1.1. Description
6.5.1.2. Traction Motor
6.5.1.3. Gearbox
6.5.1.4. Drive wheel
6.5.2. Repair and maintenance instructions
6.5.2.1. Before work is performed
6.5.2.2. Servicing and maintenance
6.5.2.3. Traction motor
6.5.2.4. Gearbox
6.5.2.5. Drive wheel
6.5.3. Diagnostics and troubleshooting
6.5.3.1. Troubleshooting chart
6.6. MAST SYSTEM
6.6.1. Design and function
6.6.1.1. Mast systems, Stacker
6.6.1.2. Initial lift (option)
6.6.1.3. Fork carriage, stacker
6.6.1.4. Fork carriage, low lifter
6.6.1.5. Link system
6.6.2. Repair and maintenance instructions
6.6.2.1. Before work is performed
6.6.2.2. Leaning angle of truck, adjustment
6.6.2.3. Initial lift
6.6.2.4. Fork carriage, stacker
6.6.2.5. Fork carriage, low lifter
6.6.2.6. Inspection of welded fork carriages
6.6.2.7. Inspection of forged forks
6.6.2.8. Lift chains
6.6.2.9. Link system
6.6.2.10. Wheels
6.6.2.11. Closed pallet entry and exit (option for low lifter)
6.6.3. Diagnostics and troubleshooting
6.6.3.1. Troubleshooting chart
6.7. STEERING
6.7.1. Design and function
6.7.1.1. General
6.7.1.2. Feedback sensors
6.7.1.3. Communication between the servo components
6.7.2. Repair and maintenance instructions
6.7.2.1. Before work is performed
6.7.2.2. Remove and install the steering wheel sensor
6.7.2.3. Remove and install the servo motor
6.7.2.4. Remove and install the encoders, servo motor
6.7.2.5. Remove and install the zero position sensor
6.7.2.6. Remove and install the temperature sensor
6.7.2.7. Calibration of the steering angle
6.8. HYDRAULIC SYSTEM
6.8.1. Design and function
6.8.1.1. Description
6.8.1.2. Hose break valve
6.8.1.3. Lowering brake valve
6.8.1.4. Pilot operated check valve
6.8.1.5. Electric proportional valve
6.8.1.6. Hydraulic diagram
6.8.1.7. Hydraulic unit
6.8.1.8. Hydraulic unit valves
6.8.1.9. Hydraulic oil
6.8.2. Repair and maintenance instructions
6.8.2.1. Before work is performed
6.8.2.2. General instructions
6.8.2.3. Installation
6.8.2.4. Connections
6.8.2.5. Hydraulic hoses
6.8.2.6. Start-up
6.8.2.7. Hydraulic oil, changing/draining
6.8.2.8. Replace the air filter, stackers
6.8.2.9. Replace the air filter, low lifters
6.8.2.10. Oil filter element, replacement
6.8.2.11. Checking the hydraulic oil level
6.8.2.12. Hose break valve
6.8.2.13. Hydraulic control valves
6.8.2.14. Hydraulic Pump motor Standard
6.8.2.15. Hydraulic Pump motor Heavy duty
6.8.2.16. Hydraulic pump motor, low lifter
6.8.2.17. Installation instruction for pipe couplings
6.8.3. Diagnostics and troubleshooting
6.8.3.1. Symptom and Actions
6.9. CYLINDERS
6.9.1. Design and function
6.9.1.1. Description
6.9.2. Repair and maintenance instructions
6.9.2.1. Before work is performed
6.9.2.2. Bleeding of the hydraulic cylinders with an air bleed screw
6.9.2.3. Bleeding of the hydraulic cylinders without a bleed air screw
6.9.2.4. Lift cylinder, Triplex with free lift (DTFV)
6.9.2.5. Lift cylinder, Duplex (TV/TFV)
6.9.2.6. Lift cylinder, Initial
6.9.2.7. Stabilizer cylinder, Triplex with free lift (DTFV)
6.9.2.8. Lift cylinder, Low lifter
6.10. ELECTRICAL SYSTEM
6.10.1. Introduction
6.10.1.1. Overview of components
6.10.1.2. CAN bus communication
6.10.2. Safety
6.10.2.1. Safety instructions
6.10.2.2. Electronic controllers
6.10.2.3. Sensors
6.10.3. Design and function
6.10.3.1. Battery capacity
6.10.3.2. VCM (Vehicle Control Module) (truck computer)
6.10.3.3. Display
6.10.3.4. CMC (Combi Motor Controller)
6.10.3.5. TMC (Traction Motor Controller)
6.10.3.6. PMC (Pump Motor Controller)
6.10.3.7. EPS (Electrical Power Steering) controller
6.10.3.8. Connector specifications
6.10.4. Repair and maintenance instructions
6.10.4.1. Before work is performed
6.10.4.2. Wiring diagram
6.10.4.3. Insulation resistance test
6.10.4.4. Remove and install the battery (Lead Acid)
6.10.4.5. Remove and install the battery (Lithium-ion)
6.10.4.6. Loosen and lift the electric panel, sit-on version
6.10.4.7. Remove and install the CMC
6.10.4.8. Remove and install the TMC
6.10.4.9. Remove and install the PMC
6.10.4.10. Remove and install the EPS
6.10.4.11. Remove and install the control units fan
6.10.4.12. Remove and install the compartment fan, sit-on version
6.10.4.13. Remove and install the VCM
6.10.4.14. Remove and install the relay
6.10.4.15. Remove and install the fuses
6.10.4.16. Remove and install the power fuse
6.10.4.17. Remove and install the EPS Power fuse
6.10.4.18. Remove and install the line contactor
6.10.4.19. Remove and install the emergency stop contactor
6.10.4.20. Remove and install the horn (standard) and buzzer (option)
6.10.4.21. Remove and install the emergency stop
6.10.4.22. Remove and install the standard display (HMI-10)
6.10.4.23. Remove and install the multi function display (HMI-20)
6.10.4.24. Remove and install the DC/DC converter, sit-on version
6.10.4.25. Remove and install the foot protection sensor (option) (S11) reflector, stand-in version
6.10.4.26. Remove and install the safety sensors
6.10.4.27. TruckTool
6.10.5. Diagnostics and troubleshooting
6.11. SPEED CONTROL AND BRAKE SYSTEMS
6.11.1. Design and function
6.11.1.1. Speed control
6.11.1.2. Electric brake
6.11.2. Repair and maintenance instructions
6.11.2.1. Before work is performed
6.11.2.2. Speed Controller
6.11.2.3. Electric brake
6.11.3. Diagnostics and troubleshooting
6.11.3.1. Troubleshoot the speed controller
6.11.3.2. Troubleshoot the brake
6.12. MISCELLANEOUS
6.12.1. Options
6.12.1.1. Additional equipment
6.12.1.2. Equipment bar installation
6.12.1.3. Side posts for overhead guard installation
6.12.1.4. Dashboard protection (only for stand-in version) and mini equipment bar installation
6.12.1.5. Finger guard installation
6.12.1.6. Writing surface installation
6.12.1.7. Rear view mirror installation
6.12.1.8. Work light (option)
6.12.1.9. Interior lights (option)
6.12.1.10. Warning light installation
6.12.1.11. Camera and monitor installation
6.12.1.12. Laser position guide (option)
6.12.1.13. Floor spot (option)
6.12.1.14. Radio (Option)
6.12.1.15. USB-power supply socket (option)
6.12.1.16. power supply socket (option)
6.12.1.17. Direction switch for 360 steering (option)
6.12.1.18. V DC / 12 V DC converter (option)
6.12.1.19. Load backrest (option)
6.12.1.20. Foldable seat (option)
6.12.1.21. Ergo Forks Trailing Control (EFTC) (option)
6.12.1.22. Closed Pallet Entry and Exit (option)
6.12.1.23. Remove and install the side stabilizers
6.12.1.24. Side stabilizer functionality test
6.12.1.25. Side stabilizer adjustment of clearance
6.12.1.26. Travel alarm (option)

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