Toro Groundsmaster 360 (4-Wheel Drive Models with Yanmar Engines) Service Repair Manual

Description

Table of Content – Groundsmaster 360 (4-Wheel Drive Models with Yanmar Engines)

• Title Page
• Revision History
• Reader Comments
• NOTES:
• Preface
• Service Procedure Icons
• Table of Contents
• Chapter 1 : Safety
• Safety Instructions
• Supervisor’s Responsibilities
• Before Operating the Machine
• While Operating the Machine
• Maintenance and Service
• Jacking Instructions
• Raising the Front of the Machine
• Raising the Rear of the Machine
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversions
• Torque Specifications
• Identifying the Fastener
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Diesel Engine
• 1 Specifications
• Engine
• General Information
• Traction Unit Operator’s Manual
• Yanmar Engine Service and Troubleshooting Manuals
• Engine Electronic Control Unit (ECU)
• Yanmar Engine
• Diesel Particulate Filter (DPF)
• Service and Repairs
• Air Cleaner System
• Exhaust System
• Radiator
• Fuel System
• Engine
• Yanmar TNV (Tier 4) Series Service Repair Manual
• Yanmar TNV (Tier 4) Series Troubleshooting Manual
• Chapter 4 : Hydraulic System
• 1 Specifications
• Hydraulic System
• General Information
• Pushing the Traction Unit
• Releasing Pressure from the Hydraulic System
• Traction Circuit Component Failure
• Hydraulic Hoses
• Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
• Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuits
• Steering Circuit
• Lift, Lower Circuit: Raise
• Lift, Lower Circuit: Lower
• PTO Circuit
• Special Tools
• Hydraulic Pressure Testing Kit
• 15 GPM Hydraulic Tester Kit (Pressure and Flow)
• 40 GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Hose Kit
• O-Ring Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Test Fitting Kit
• Wheel Hub Puller
• Remote Starter Switch
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• PTO Circuit Problems
• Steering and Lift, Lower Circuit Problems
• Testing the Hydraulic System
• Testing the Traction System Operation
• Testing the Charge Relief Valve Pressure (Using Pressure Gauge)
• Testing the Traction Relief Valve Pressure (Using Pressure Gauge)
• Testing the Transmission Piston Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
• Testing the Rear Wheel Motor Efficiency (Using Tester with Pressure Gauges and Flow Meter)
• Testing the PTO Pressure Valve (Using Pressure Gauge)
• Testing the Implement Relief Pressure (Using Pressure Gauge)
• Testing the Gear Pump Flow (Using Tester with Pressure Gauges and Flow Meter)
• Testing the Lift Cylinder for Internal Leakage
• Service and Repairs
• General Precautions for Removing and Installing the Hydraulic System Components
• Checking the Hydraulic Lines and Hoses
• Priming the Hydraulic Pumps
• Flushing the Hydraulic System
• Filtering the Closed-Loop Traction Circuit
• Charging the Hydraulic System
• Hydraulic Tank
• Rear Wheel Motors
• Front Wheel Motors
• Servicing the Wheel Motor
• Traction Linkage Assembly
• Transmission
• Servicing the Transmission
• CrossTrax Traction Manifold Assembly
• Servicing the CrossTrax Traction Manifold Assembly
• Servicing the Cartridge Valves in a Control Manifold
• Gear Pump
• Servicing the Gear Pump
• Steering Control Valve
• Servicing the Steering Control Valve
• Steering Cylinder
• Servicing the Steering Cylinder
• Steering Selector Manifold Assembly
• Servicing the Steering Selector Manifold Assembly
• Deck Lift Manifold Assembly
• Servicing the Deck Lift Manifold Assembly
• Lift Cylinder
• Servicing the Lift Cylinder
• Quick Attach System (QAS) Control Manifolds (Optional Kit)
• Servicing the Quick Attach System (QAS) Control Manifolds (Optional Kit)
• Oil Cooler
• Parker Torqmotor™ Service Procedure (TC, TB, TE, TJ, TF, TG, TH and TL Series)
• Eaton Parts and Repair Information: 5 Series Steering Control Units
• Chapter 5 : Electrical System
• General Information
• Electrical Schematics and Diagrams
• Toro Electronic Controller (TEC)
• Yanmar Engine Electronic Control Unit (ECU)
• Yanmar Engine Electrical Components
• CAN-bus Communications
• Special Tools
• Multimeter
• Terminal Protector
• Battery Hydrometer
• Dielectric Gel
• InfoCenter Display
• Splash Screen
• Main Information Screen
• Operator Advisory Screen
• Main Menu Screen
• Faults Screen
• Service Screen
• Diagnostics Screen
• Settings Screen
• About Screen
• Troubleshooting
• Operator Advisories
• Using the InfoCenter Display for Troubleshooting
• Fault Codes
• TEC Logic Chart
• Starting Problems
• General Run and Transport Problems
• Cutting Deck Operating Problems
• 4-Wheel Steer Operating Problems
• Electrical System Quick Checks
• Testing the Battery (Open Circuit Test)
• Testing the Charging System
• Testing the Glow Plug System
• Checking the Operation of the Interlock Switches
• Adjustments
• Traction Neutral Sensor
• Parking Brake Sensor
• Steering Home Sensor
• Testing the Electrical Components
• Fusible Link Harness
• Fuses
• Operator Cab Fuses (Machines with Operator Cab)
• Toro Electronic Controller (TEC)
• Key Switch
• PTO Switch
• Deck Lift Switch
• Steering Selector Switch
• Engine Speed Switch
• Seat Switch
• Windshield Washer, Wiper Switch (Machines with Operator Cab)
• Air Conditioning Switch (Machines with Operator Cab)
• Fan Speed Switch (Machines with Operator Cab)
• Work Light Switch (Machines with Operator Cab–Optional)
• Traction Neutral Sensor
• Parking Brake Sensor
• Steering Home Sensor
• Relays with 4 Terminals
• Relays with 5 Terminals
• PTO Solenoid Valve Coil
• Hydraulic Solenoid Valve Coils
• Fuel Pump
• CAN-bus Terminator Resistor
• Resistor Assemblies
• Diode Assemblies
• Fan Speed Switch (Machines with Two−Post ROPS Extension Operator Fan Kit)
• Resistor Module (Machines with Two−Post ROPS Extension Operator Fan Kit)
• Service and Repairs
• PTO Solenoid Valve Coil
• Hydraulic Solenoid Valve Coils
• Battery Storage
• Battery Care
• Servicing the Battery
• Chapter 6 : Chassis
• 1 Specifications
• Chassis
• General Information
• Special Tools
• Wheel Hub Puller
• Steering Alignment Tools
• Adjustments
• Adjusting the Brake
• Aligning the Wheels
• Service and Repairs
• Wheels
• Servicing the Brake
• Brake Cables
• Rear Steering Fork
• Front Steering Fork
• Front Steering Assembly
• Rear Steering Assembly
• Servicing the Steering Assembly Bushings
• Frame Assembly
• Steering Column
• PTO Driveshaft
• Servicing the PTO Driveshaft Cross and Bearing
• Cutting Deck Lift Assembly
• Control Console
• Power Center Assembly (Machines without Operator Cab)
• Power Center Assembly (Machines with Operator Cab)
• Operator Seat
• Servicing the Operator Seat (Machines without Operator Cab)
• Servicing the Operator Seat (Machines with Operator Cab)
• Hood
• Chapter 7 : Cutting Deck
• General Information
• Specifications
• Cutting Deck Operator’s Manual
• Factors That Can Affect Cutting Performance
• Service and Repairs
• Blade Stopping Time
• Cutting Deck
• Idler Assembly
• Blade Spindle
• Servicing the Blade Spindle
• Gearbox
• Cutting Deck Pull Links
• Chapter 8 : Operator Cab
• General Information
• Traction Unit Operator’s Manual
• Electrical Components and Schematic
• Air Conditioning System
• Cab Heater System
• Air Conditioning System Performance
• Service and Repairs
• General Precautions for Removing and Installing the Air Conditioning System Components
• Air Conditioning Compressor
• Roof Assembly
• Heating and Air Conditioning Components
• Air Conditioning Condenser Fan Assembly
• Air Conditioning Condenser Assembly
• Mixing Box Assembly
• Heater and Air Conditioning Evaporator Cores
• Blower Fan
• Windshield Wiper Assembly
• Valeo Compressor Service Repair Manual
• Appendix A: Foldout Drawings
• Hydraulic Schematic
• Electrical Schematic – Platform
• Electrical Schematic – Engine
• Electrical Schematic – Cab (page 1 of 2)
• Electrical Schematic – Cab (page 2 of 2)
• Electrical Schematic – Attachments
• Electrical Schematic – Debris Collection
• Wire Harness Drawing – Platform
• Wire Harness Diagram – Platform
• Wire Harness Drawing – Engine
• Wire Harness Diagram – Engine
• Wire Harness Drawing – Cab Power
• Wire Harness Diagram – Cab Power
• Wire Harness Drawing – Cab Headliner
• Wire Harness Diagram – Cab Headliner
• Wire Harness Drawing – Attachments
• Wire Harness Diagram – Attachments
• Wire Harness Drawing and Diagram – Debris Collection
• Wire Harness Drawing and Diagram – EU Light Kit Model 30690 (No Cab)
• Wire Harness Drawing and Diagram – EU Light Kit Model 30640 (Cab)
• Wire Harness Diagram − Two−Post ROPS Extension (sheet 1 of 2)
• Wire Harness Diagram − Two−Post ROPS Extension (sheet 2 of 2)
• Electrical Drawing Designations