Toro Groundsmaster 360 (with Kubota Engine) Service Repair Manual

Description

Table of Content – Groundsmaster 360 (with Kubota Engine)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine
• Specifications
• Machines with 4 Cylinder Engine
• Machines with 3 Cylinder Engine
• General Information
• Operator’s Manual
• Adjustments
• Adjust Throttle Control
• Service and Repairs
• Air Cleaner Assembly
• Exhaust System
• Fuel System
• Radiator
• Engine
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E3B SERIES
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE, 05−E4B SERIES
• 4 – Hydraulic System
• Specifications
• General Information
• Operator’s Manual
• Pushing Traction Unit
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuits: 2WD Machines
• Traction Circuits: 4WD Machines
• Steering Circuits: 2WD Machines
• Steering Circuit: 4WD Machines
• Lift Circuit: Raise
• Lift Circuit: Lower
• PTO Circuit
• Special Tools
• Hydraulic Pressure Test Kit
• 15 GPM Hydraulic Tester Kit (Pressure and Flow)
• 40 GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Hose Kit
• O-ring Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Test Fitting Kit
• Wheel Hub Puller
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• PTO Circuit Problems
• Steering and Lift, Lower Circuit Problems
• Testing
• Traction System Operation Testing
• Charge Relief Valve Pressure Test (Using Pressure Gauge)
• Traction Relief Valve Pressure Test (Using Pressure Gauge)
• Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
• Rear Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
• PTO Pressure Valve Test (Using Pressure Gauge)
• Implement Relief Pressure Test (Using Pressure Gauge)
• Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
• Lift Cylinder Internal Leakage Test
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Charge Hydraulic System
• Hydraulic Tank
• Rear Wheel Motors
• Front Wheel Motors (4WD Machines)
• Wheel Motor Service
• Traction Linkage Assembly (Serial Number Below 313999999)
• Traction Linkage Assembly (Serial Number Above 314000000)
• Transmission
• Transmission Service
• CrossTraxTM AWD Control Manifold (4WD Machines)
• CrossTraxTM AWD Control Manifold Service (4WD Machines)
• Control Manifold Cartridge Valve Service
• Gear Pump
• Gear Pump Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder (Serial Number Below 314999999)
• Steering Cylinder (Serial Number Above 315000000)
• Steering Cylinder Service
• Steering Control Manifold (4WD Machines)
• Steering Control Manifold Service (4WD Machines)
• Deck Lift Manifold
• Deck Lift Manifold Service
• Lift Cylinder
• Lift Cylinder Service
• Quick Attach System (QAS) Control Manifolds (Optional Kit for 4WD Machines)
• Quick Attach System (QAS) Control Manifold Service (Optional Kit for 4WD Machines)
• Oil Cooler
• PARKER TORQMOTORTM SERVICE PROCEDURE(TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
• 5 – Electrical System
• General Information
• Operator’s Manual
• Electrical Drawings
• Toro Electronic Controller (TEC) (4WD Machines)
• CAN-bus Communications (4WD Machines)
• Standard Control Module (SCM) (2WD Machines)
• Special Tools
• Multimeter
• Diagnostic Display (4WD Machines)
• Battery Terminal Protector
• Dielectric Gel
• Battery Hydrometer
• Troubleshooting
• Diagnostic Light (4WD Machines)
• Diagnostic Display (4WD Machines)
• Standard Control Module Logic Chart (2WD Machines)
• TEC Logic Chart (Machines with 4WD)
• Starting Problems
• General Run and Transport Problems
• Cutting Deck Operating Problems
• 4 Wheel Steer Operating Problems (4WD Machines)
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Adjustments
• Traction Neutral Sensor
• Parking Brake Sensor
• Steering Home Sensor (4WD Machines)
• Component Testing
• Ignition Switch (Serial Number Below 312000300)
• Ignition Switch (Serial Number Above 312000300)
• Indicator Lights
• Hour Meter
• Fuses (2WD Machines)
• Fuses (4WD Machines)
• Operator Cab Fuses (4WD Machines with Operator Cab)
• PTO Switch
• Deck Lift Switch
• Steering Selector Switch (4WD Machines)
• Air Conditioning Switch (4WD Machines with Operator Cab)
• Windshield Washer, Wiper Switch (4WD Machines with Operator Cab)
• Seat Switch
• Traction Neutral Sensor
• Parking Brake Sensor
• Steering Home Sensor (4WD Machines)
• Standard Control Module (2WD Machines)
• Toro Electronic Controller (TEC) (4WD Machines)
• Fusible Links
• PTO Solenoid Valve Coil
• Hydraulic Solenoid Valve Coils
• Main Power, Glowith Start (4WD Machines) and Cab Power (4WD Machines with Operator Cab) Relays
• Deck Lift Relay (2WD Machines)
• High Temperature Warning Switch (Machines without Operator Cab)
• High Temperature Shutdown Switch (Machines without Operator Cab)
• Dual Temperature Switch (Machines with Operator Cab)
• Oil Pressure Switch
• Fuel Pump
• Fuel Stop Solenoid
• Glow Controller (2WD Machines)
• Service and Repairs
• PTO Solenoid Valve Coil
• Hydraulic Manifold Solenoid Valve Coils
• Battery Storage
• Battery Care
• Battery Service
• 6 – Chassis
• Specifications
• General Information
• Operator’s Manual
• Special Tools
• Wheel Hub Puller
• Steering Alignment Tools
• Adjustments
• Brake Adjustment
• Steering Stop Adjustment
• Wheel Alignment
• Service and Repairs
• Wheels
• Brake Service
• Brake Cables
• Front Spindle Assembly (2WD Machines)
• Rear Steering Fork
• Front Steering Fork
• Front Steering Assembly
• Rear Steering Assembly
• Steering Assembly Bushing Service
• Frame Assembly
• Steering Column
• PTO Drive Shaft
• PTO Drive Shaft Cross and Bearing Service
• Cutting Deck Lift Assembly
• Control Console
• Storage Compartment (Machines without Operator Cab)
• Operator Seat
• Operator Seat Service (Machines without Operator Cab)
• Operator Seat Service (Machines with Operator Cab)
• Hood
• 7 – Cutting Deck
• General Information
• Cutting Deck Specifications
• Operator’s Manual
• Factors That Can Affect Cutting Performance
• Service and Repairs
• Blade Stopping Time
• Cutting Deck Removal and Installation
• Idler Assembly
• Blade Spindle
• Blade Spindle Service
• Gearbox
• Cutting Deck Pull Links
• 8 – Operator Cab (Serial Number Below 315000000)
• General Information
• Operator’s Manual
• Electrical Components and Schematic
• Air Conditioning System
• Cab Heater System
• Service and Repairs
• General Precautions for Removing and Installing Air Conditioning System Components
• Air Conditioning Compressor
• Roof Assembly
• Air Conditioning Condenser Assembly
• Heater, Evaporator Assembly
• Windshield Wiper
• Storage Compartment
• 8.1 – Operator Cab (Serial Number Above 315000000)
• General Information
• Operator’s Manual
• Electrical Components, Schematics and Wire Harness Drawings
• Air Conditioning System
• Cab Heater System
• Air Conditioning System Performance
• Service and Repairs
• General Precautions for Removing and Installing Air Conditioning System Components
• Air Conditioning Compressor
• Roof Assembly
• Heating and Air Conditioning Components
• A, C Condenser Fan Assembly
• A, C Condenser Assembly
• Mixing Box Assembly
• Heater and A, C Evaporator Cores
• Blower Fan
• Windshield Wiper Assembly
• VALEO COMPRESSOR SERVICE MANUAL
• 9 – Foldout Drawings
• Electrical Drawing Designations
• Wire Color
• Wire Size
• Hydraulic Schematics
• Groundsmaster 360 with 2WD (Serial Number Below 313999999)
• Groundsmaster 360 with 2WD (Serial Number Above 314000000) Shown with Optional Kits Installed
• Groundsmaster 360 with 4WD (Serial Number Below 313999999
• Groundsmaster 360 with 4WD (Serial Number Below 313999999) Shown with Optional Kits Installed
• Groundsmaster 360 with 4WD (Serial Number Above 314000000) Shown with Optional Kits Installed
• Electrical Schematics
• Groundsmaster 360 with 2WD (Serial Number Below 312000300)
• Groundsmaster 360 with 2WD (Serial Number Above 312000300)
• Groundsmaster 360 with 4WD (Serial Number Below 312000300)
• Groundsmaster 360 with 4WD (Serial Number Above 312000300)
• Groundsmaster 360 Operator Cab (Serial Number Below 314999999)
• Groundsmaster 360 Operator Cab (Serial Number Above 315000000)
• Groundsmaster 360 Electrical Accessories Kit (Optional)
• Wire Harnesses
• Groundsmaster 360 with 2WD (Serial Number Below 312000300)
• Groundsmaster 360 with 2WD (Serial Number Above 312000300)
• Groundsmaster 360 with 4WD (Serial Number Below 312000300)
• Groundsmaster 360 with 4WD (Serial Number From 312000301 to 313999999)
• Groundsmaster 360 with 4WD (Serial Number Above 314000000)
• Operator Cab (Serial Number Below 314999999)
• Operator Cab (Serial Number Above 315000000)
• Operator Cab Interconnect (Serial Number Below 314999999)
• Operator Cab Interconnect (Serial Number Above 315000000)
• Groundsmaster 360 Electrical Accessories Kit (Optional)