BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000

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BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000 - Image 4

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000 - Image 5

bt pmx45 electric low lift pallet truck service manual 311229 000 2

bt pmx45 electric low lift pallet truck service manual 311229 000 3

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000

$30.00

Type Of Manual: Service Manual
Manual ID: 311229-000
: Service Manual PDF
Number of Pages: 302
Size: 11.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PMX45 Electric Low Lift Pallet Truck

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
4.2. General Safety
5. Battery Safety
6. Static Safety
7. Welding Safety
8. Introduction, Service Manual
9. Contents, Section M
9.1. Machine Information
10. General Product Information
10.1. Truck Presentation.
10.1.1. Truck Side Views
10.1.2. Intended Truck Application
10.1.3. Prohibited Truck Application
10.1.4. Truck Data
10.1.5. Truck Dimensions
10.1.6. Data Plate
10.2. Main Components
11. Inch and Metric (SAE) Fasteners
11.1. Introduction
11.2. Nomenclature, Threads
11.3. Strength Identification
11.4. Conversion of English and Metric Units
12. Technical Service Data
13. Ordering Spare Parts
14. Contents, Section P
14.1. Planned Maintenance
15. Introduction, Maintenance
15.1. Safe Jacking Procedure
15.2. Lubricants
15.2.1. Cold Storage Conditioning
15.2.2. Electrical Component Cold Storage Conditioning
16. Service Schedule
16.1. Planned Maintenance Schedule
16.2. Planned Maintenance Procedures
16.2.1. Services Performed Daily or Every 8 Operating Hours
16.2.2. Services Performed Monthly or Every 120 Operating Hours
16.2.3. Services Performed Quarterly or Every 360 Operating Hours
16.2.4. Services Performed Semi-Annually or Every 720 Operating Hours
16.2.5. Services Performed Annually or Every 1440 Operating Hours
17. Lubrication Chart
18. Oil and Grease Specifications
18.1. Approved Oils and Grease
19. Contents, Section S
19.1. Service Instructions
20. Troubleshooting Guidelines
20.1. General
20.2. Electrical
20.2.1. Shorts to Frame Test
20.3. Hydraulic
20.4. Definitions
21. Chassis/Lift Frame
21.1. Pull rod
21.1.1. Removal
21.1.2. Inspection
21.1.3. Installation
21.2. Carrier Frame Bushings
22. Inspection Covers
22.1. General Information
23. Mounting Points
23.1. Drive Motor Brush
23.2. Drive Motor Assembly
23.2.1. Removal
23.2.2. Installation
23.3. Pump Motor Assembly
23.3.1. Removal
23.3.2. Installation
23.4. Decal with Protective Sheet
23.5. Decal without Protective Sheet
24. Pump Motor
24.1. Component Repair
24.1.1. Disassembly
24.2. Inspection and Troubleshooting
24.2.1. Drive End Head
24.2.2. Commutator End Head
24.2.3. Bearings
24.3. Brush Inspection
24.3.1. Brush Replacement Determination
24.3.2. Replacement Procedures
25. Motor Maintenance Schedule/Troubleshooting
25.1. General Information
25.2. Operating Conditions
25.3. Troubleshooting
26. E Drive Motor
26.1. Component Repair
26.1.1. Motor Disassembly
26.2. Motor Inspection
26.2.1. External Motor
26.2.2. Brush and Commutator
26.2.3. Bearings
26.2.4. Armature Electrical Check
26.2.5. Commutator Undercut Guide
26.2.6. Frame Field Service Recommendation
26.2.7. Assembly/Testing
27. EE Drive Motor
27.1. Component Repair
27.1.1. Motor Disassembly
27.2. Motor Inspection
28. Transmission
28.1. System Description
28.2. Troubleshooting
28.3. Axle Seal
28.3.1. Removal
28.3.2. Installation
28.4. Transmission Repair
28.4.1. Removal
28.4.2. Installation
28.4.3. Finger and Toe Guards
28.4.4. Wrap Around Toe Guard
28.5. Transmission Assembly
28.5.1. Disassembly
28.5.2. Reassembly
29. Parking Brake System
29.1. Brake Theory of Operation
29.2. Brake Adjustment
29.3. Brake Shoe Removal / Installation
30. Drive Wheel
30.1. Removal
30.2. Installation
30.3. Tire Pressing Procedure
31. Fork Wheels
31.1. Removal/Installation
32. Support/Swivel Wheel
32.1. Maintenance and Adjustments
32.1.1. Caster Adjustment
32.2. Troubleshooting
32.2.1. Stabilizing Caster
33. Steering
33.1. Control Handle Head
33.1.1. Removal
33.1.2. Installation
33.2. Direction Control Switches
33.3. Horn, Raise, and Lower Switches
33.4. Potentiometer
34. Battery
34.1. Removal
34.2. Installation
34.3. Battery Maintenance
34.3.1. Battery Inspection and Care
34.3.2. Battery Exterior Cleaning
34.3.3. Charging
34.4. Storage
34.5. Battery History Record
35. Swing Out Battery Pack
35.1. Battery Cable Routing Diagram
35.2. Charger Diagram
35.3. Troubleshooting
35.3.1. Electrical Testing
36. Battery Connector
36.1. Location
36.2. Inspection
36.3. Installation
37. Battery Controller/Hourmeter/ Lift Interrupt
37.1. General Information
37.2. Electrical
37.2.1. Voltage
37.3. Battery Controller (BC)
37.3.1. General Information
37.3.2. Reset
37.3.3. Key Switch
37.3.4. Hourmeter
37.4. Troubleshooting
37.4.1. Battery Discharge Indicator (BDI)
37.4.2. Hourmeter
38. Battery Discharge Indicator / Hourmeter
38.1. General Information
38.2. Electrical
38.2.1. Voltage
38.3. Battery Discharge Indicator (BDI)
38.3.1. General Information
38.3.2. Key Switch
38.3.3. Hourmeter
38.4. Troubleshooting
38.4.1. Battery Discharge Indicator (BDI)
38.4.2. Hourmeter
39. Start/Stop Switches
39.1. General
39.1.1. Test/Inspection
39.2. Master Control On/Off Switch (S21)
39.2.1. Inspection
39.2.2. Removal
39.2.3. Installation
40. Electrical System
40.1. Electrical Panel Components
40.2. List of Symbols
40.2.1. Circuit Diagram 1(3)
40.2.2. Circuit Diagram 2(3)
40.2.3. Circuit Diagram 3(3)
40.3. Function Description
40.3.1. General Information
40.3.2. Reference Information
40.3.3. Key Switch S17 in the ON Position
40.3.4. Operating Arm in Drive Position, S10, Brake Switch Closed
40.3.5. Driving, Fork Direction
40.3.6. Driving, Steer Wheel Direction
40.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
40.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
40.3.9. Reverser switch
40.3.10. Lifting Forks
40.3.11. Lowering Forks
40.3.12. Horn
40.3.13. Lift Interrupt
41. Transistor Controller
41.1. Maintenance
41.1.1. Safety
41.1.2. Cleaning
41.1.3. Diagnostics and Troubleshooting
41.2. Basics Of Circuit Operation
41.2.1. Control Features
41.3. Motor Circuit
41.4. Control Circuit
41.5. Diagnostics and Troubleshooting
41.5.1. Programmer Diagnostics
41.5.2. Troubleshooting Chart
41.5.3. Technical Specification
41.5.4. Troubleshooting Chart Using Handset
42. Transistor Controller Troubleshooting
42.1. Troubleshooting Chart Index
42.2. Troubleshooting Charts
43. Contactor Panel
44. Hydraulic System
44.1. Hydraulic Schematic
44.2. General Information
44.3. Description
44.3.1. Lift
44.3.2. Lower
44.3.3. Relief Pressure
44.4. Maintenance
44.5. Adjustments
44.6. Lift Limit Switch
44.7. Troubleshooting
45. Hydraulic Pump
45.1. Removal
45.2. Disassembly
45.3. Inspection
45.4. Reassembly
45.5. Installation
45.6. Adjustments
45.6.1. Relief valve
45.6.2. Solenoid Operated Valve
46. Lift Cylinder
46.1. Cylinder Repair
46.1.1. Removal
46.1.2. Disassembly
46.1.3. Inspection
46.1.4. Assembly
46.1.5. Installation
47. Battery Charger
48. Handset Operation
48.1. Operating Modes
48.2. Revert to Previous Settings
48.3. Handset Self Test
49. Back Cover

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